Step 2: Building the Lamp

The lamp itself is built out of single-wall corrugated cardboard reinforced with sheetrock corner bead and held together with rivets.  I found the plastic corner bead from lowes was very convenient, because the holes in the bead were perfectly sized to accept a 1/8" size rivet!

My lamp measures 30"x30" square and is 3.5" tall.  This size was arbitrary, you can adjust it based on the size of the room or number of LEDs.

Assembly Steps:

1) To start with, cut 4 pieces of the sheetrock bead 30" in length.  Using these pieces, form a box as shown in the picture and install a rivet in each corner.  I recommend using a square to make sure all the corners are even.

2) Next, cut 4 pieces 3.5" in length for the vertical wall supports.  Again, the height of the walls was arbitrary.

3) Place one 3.5" piece in each corner and rivet into place.  This adds rigidity to the square, as well as vertical support for the walls.

4) Now cut cardboard pieces to fit in the bottom of the square and the four walls.  The cardboard can also be riveted to the sheetrock bead.  Just poke a little starter hole through the cardboard before inserting the rivet, and be sure to use a washer on the side of the rivet that presses against the cardboard (otherwise the rivet will pull through).

5) (Optional step) Paint the inside of the lamp a bright color to help reflect the light.  I used white semi-gloss paint since I had it on the shelf.

6) Finally I suggest wrapping the outside of the lamp with your fabric of choice.  I chose a flat black fabric to match the room decor, but you could really pick any fabric.  Just pull the fabric tight and affix it with hot glue!
Excellent instructable! I'm thinking about building something similar. Quick questions before I jump into getting the parts together: are you able to properly illuminate your room with this setup or is it more of an ambient light? How big is your room? How's the colour temperature on full brightness? Is it very &quot;sterile&quot; or can you produce comfortable lighting for, say, a living room?<br>Thanks, Tobias
<p>Hi, Thanks for looking! To answer your question - the light from my lamp is pretty &quot;sterile&quot;, although I didn't spend a lot of time trying to optimize for color temperature. I use this daily in a 14x16 ft. bedroom for getting dressed, etc and it works well. When it comes to reading, though, I prefer a desk lamp. I think it could work for a living room with more time/care spent on tweaking the color temperature more LEDs or better positioning. You can also use two sets of LEDs - buy some nice &quot;Warm&quot; ones for white-light mode, and use cheap RGB oness for different colors.</p>
Thanks for your quick reply. Actually I don't really need RGB LEDs so white only is a good idea.<br>Again, thank you.<br>Tobias
Nice instructable, gonna try this one out. I get how the power supply works for the led's but how to you power the ic circuit?
Hey, thanks for the comment! You're right, I distinctly left out details of how to power the logic... I went back and updated the schematic and instructable just now. I used the +30V power supply to power the LEDs, and for the logic +5V I used an LM7805 linear voltage regulator with a 12V zener diode (reverse biased) in series with the input. The zener knocks the 30V down to 18V for the input to the LM7805, which makes the regulator happier. Good luck, and have fun!
this is so cool ! must have video please !!
Hello, thanks for the comment! I have a video up on youtube, you can check it out here: http://www.youtube.com/watch?v=BINE3xcdq_M <br>
thanks ajax =)
Definitely this serves as great inspiration :) Nice job!
Hey check this out!!! <br> <br>http://www.indiegogo.com/MicroMissile?show_todos=true&amp;a=1626754
This looks like a great add-on to a tv. Is there an interface for tv signal to change the mood lighting?
After rearranging the code, you could make it respond to any type of IR signal... It would be cool to have a &quot;secret&quot; button on your TV remote that puts it in mood lighting mode.
If am not wrong one can cut own the budget. <br>One uses LED strips (multicolor) : Rs.100 /meter <br>IR Remote + its receiver : Rs. 250 <br>LED Strip Driver : Rs.250 <br> <br>Total Rs. 600 (padding amount to Rs.400) total Rs.1000 <br> <br>We can Get these Lighting Except the frame for $20 MAX isnt it ?
Great.. <br>Is there any way you can make it like an LED panel light RGB controlleable?www.bestledpanel.com <br> <br>Because most of your lights just waste in the reflections.
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very good
Absolutely beautiful light. Sure is complicated, but you explained it very well. <br>Awesome skill!
Couldn't we just buy RGB LED strips for the underside of cars, hook up a power adapter? Also are you sure cardboard is a wise choice? I suppose if the LED's don't produce a lot of heat (some do) it would be alright.
Hi TXTCLA55, I wanted to make sure I had enough light output to make this a functional ceiling light, so that's why I went for the super high brightness LEDs. I have never used the automotive LED strips, so I can't really say how well they'd work... <br /> <br />Corrugated cardboard actually did work well because it is fairly rigid and also very lightweight. To reduce heat concerns, the LEDs were each mounted on to heatsinks and elevated above the cardboard on plastic spacers to allow for airflow (see pics in Step 6).
How much did this cost for all the parts?
The most expensive parts are the LEDs ($6/ea on Ebay) and the power supply ($32). Everything else is pretty inexpensive or free depending on how hard you look. <br /> <br />I'm guessing in total you'd be looking at around $100-$125, not including the remote. (There is one of these GE remotes on Ebay right now, but it is priced at $84. That seems a little steep...)
Great job!! what kind of power supply did you use? how much current can it supply?
Hey, thanks. <br /> <br />I ended buying a power supply from Mouser (www.mouser.com). It is: <br />30V, 2A, 60W <br />Part# 418-CFM60S300 <br />Price: $34.25 <br />(Instructable edited with this info) <br /> <br />Most of the supplies out there are 28V or 32V, but this one was right in the middle. Plus, it was very lightweight. <br /> <br />
amazing design for RGB Panel Light! <br />Our company,a factory, has been engaged in LED Fluorescent Tubes,LED Bulbs and other lamps designning ,manufacture,sale.With UL,CE,RoHS certification,if any question or advice,please do not hesitate to contact me.lol
The results look great!
This is a pretty sweet project! Can you get the led's to change to any color in the spectrum, or can the micro controller only handle primary's?
I think says right here in Step 1, Either it's white, or fading through the colours, and can be paused at anytime. <br /> <br />I would love to do this, great one! But, Im not sure if I know enough about micro controllers and circuits to attempt such a project yet <br /> <br />
i just wasn't sure if just faded through the primary's or if it had all the colors along the way. The reason i ask is i know it takes considerably more work to make it fade smoothly through all the colors.
Thanks for the comments, guys!<br /> <br /> The lamp is <em>capable </em>of individual 10-bit brightness control for each color, so it can potentially produce millions of colors. <em>Currently, though</em>, the lamp color fade routine uses only 2 out of the three primary colors at any given time (see &quot;PWM Control&quot; section of step 5).&nbsp;<br /> <br /> nerd1701 - you got me to thinking... I could potentially add another 10-bit counter to the code that will cycle the third color through the full 10-bit brightness scale. This would unleash the full potential of individual 10-bit RGB brightness control. &nbsp;I might just do that... I'll be sure to update the instructable if I do!<br />
BTW - Since a picture is worth a thousand words, how many words is a video worth?<br /> <br /> This should do a good job explaining the current color fade routine:<br /> <a href="http://www.youtube.com/watch?v=BINE3xcdq_M" rel="nofollow">http://www.youtube.com/watch?v=BINE3xcdq_M</a><br /> <br /> <br />

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