Step 4: Creating the mount and face of your radio

 Both faces are built from 5mm MDF with a 2mm styrene covering.

Attached is a CAD file containing the size and dimensions of both faces. The MDF is cut to a slightly different size on the control side as it is used to stop the dials falling within the shell.

The easiest way to cut is by a laser cutter using the attached CAD file but if one is not available the attached files can be used as a guide as long as the control panels are cut accurately and the round discards are kept as they will be used to create the radios dials in later stages. 

The speaker holes are wholly aesthetic but some are required to avoid an echo distortion.

Once created these faces can then be held together using a 'hard plastic' adhesive.

<p>does fm work?</p>
I understand the enjoyment of customizing a standard Item, and enjoying using it, in that regard you have created a good instructable detailing how you went about it. But not every instructable is one that my be duplicated by many in my opinion most would use the donor radio as is, and maybe the hardcore hikers would set out to shave some weight off it. I find it interesting that is the second project where the same model of donor radio was used, and the builder decided not to include the tuning indicator. Also interesting is the use of strong magnets in a product whose sole purpose is to receive relatively weak electromagnetic waves, however if there's no apparent problems, no problem.
I can understand where you are coming from, many would choose to use the original radio but I think many who come to this website are looking fro adaptations of ready existing ideas. The choice to not include a tuning indicator was purely aesthetic in my design but I cannot speak for the others that you have looked at. <br><br>The magnets used have had no adverse effects on the signal being received, which also surprised me. What you must watch for though is that the magnets do not come into contact with this circuit board as this will create a short circuit and signal will be lost. <br><br>Thanks for taking the time to look at my instructable.
It looks great, you should take a photo against a darker background so it's easier to see.
Will do once it has been marked, thanks for the kind words
really cool....
Nice and simple looking. Easy to build!<br><br>I had lots of fun and exciting times showing the neighbours kids how to make it!<br><br>10/10
I'm sure you did
This is very cool. But if one doesn't have access to such wonderful shop tools as you have, perhaps a more basic shell can be constructed using Shapelock. I love that stuff.
To be honest I am not familiar with shape lock but i just had a quick look online. As long as the final plastic once set is fairly strong I do see it as being a perfect alternative to vacuum forming especially with the added freedom of being able to mould by hand.
This is a great project. I am impressed with the fine detail that you use to build this backpack radio. Keep up the great work! Joe from Backpack and Gear<br><br><a href="http://www.backpack-and-gear.com/" rel="nofollow"><b>www.backpack-and-gear.com</b></a>
Thanks for the words of encouragement, nice site you have there!
well done mr. james rice. i think it is a very good idea mr. james rice. i like it a lot mr. james rice. 10/10 mr. james rice.
Radio in a soap dish - wacky and fun
I have been showing everyone that I'm travelling with and they think this is really cool....big thumbs up from oz!<br>
This would be perfect me just now! I'm travelling round Australia and want one for Christmas!!!
I am Pakistani billionaire I buy project for 40 billion dollar US. Please email me at punjabpimp@hotmail.com
This backpacking radio instructable changed my life.<br><br>For the better!
Great work dude! Going have to try make one of these myself :)
I would looove to have that on my travels!! Can i buy it off you please? It's so modern and simplistic!!