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Rain or Shine Solar Charger

Rain or Shine Solar Charger
Have you ever wanted a waterproof, weatherproof, lightweight portable solar charger for small electronics? Whether you're a backpacker, a survivalist, or just trying to preserve the planet so you can enjoy it outdoors a little longer, this is the project for you.

About a month ago I was on an 8 day backpacking trip through Shenandoah National Park. I'd arranged to have a friend meet me for re-supply halfway through. Unfortunately, I'd fallen in with a fast crowd and was 27 miles past where we'd arranged to meet. Fortunately, I was carrying my cell phone, which typically has about a week of standby time. Unfortunately, away from civilization the signal is much weaker, so unbeknownst to me I only had about a day and a half of standby in this case. I found this out on day three. I began thinking about backpackable solar charging solutions. I did manage to yogi a cell phone and get ahold of her, but in a less busy park things might have gotten really out of hand.

I'd had fantastic weather until day six, when I got hit with real backpacking weather: thunderstorms and cold, driving rain. When I got home, my digi-cam had water damage. It mostly works, but sometimes won't turn on or turn off now, and the LCD has cloudy water spots, this despite being inside a ziplock bag inside my pack. I began thinking about lightweight waterproof electronics enclosures.

Then, I started thinking "Hey, I can do both at the same time!" Nine prototypes later, this is what I had, the "Rain or Shine Solar Charger." In addition to being useful for backpacking, this charger attaches with parachute buckles, so you could attach it to a messenger bag, or a bookbag, or hang it in your kitchen window. It takes about ten hours to charge a typical cell phone, but it's a storage charger, so you could leave the charger in the sun to collect energy during the day, then plug the cell hone in at night to charge from the stored energy.

This is a fairly complicated project, which will likely stretch either your sewing skills or your electronics skills, but the results are well worth it.

If you'd rather skip all that and simply purchase this one, the Etsy link is http://www.etsy.com/view_listing.php?listing_id=6464822
 
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Step 1Software: sewing the waterproof pouch

Software: sewing the waterproof pouch
The sewing half of this project is making a waterproof zippered pouch, somewhat larger than the flexible solar cells that we will be using to power it. The pouch is primarily constructed from a silicone-impregnated ripstop nylon called SilNylon. This is a lightweight, totally waterproof material that is becoming ever more popular in backpacking circles. You'll need the following materials, I purchased them from www.thru-hiker.com.

SilNylon, 6.5" x 13"
#3 waterproof continuous coil zipper, 5 3/8"
#3 zipper pull
1/2" nylon webbing, 6"
2 1/2" parachute buckles
100% rayon thread. (cotton/poly snags!)

First, cut a rectangle of SilNylon, 6.5" x 13." mark for the seams 1/2" away from the long edges, and 1/4" away from the short edges.

Next, cut a piece of continuous coil zipper to 5 3/8" long. Open it up from one end about 2" and insert the zipper pull. Slide the zipper pull to the middle of the zipper. Stitch across the ends of the zipper on both sides to prevent the zipper pull from coming out as shown in the image.
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44 comments
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Oct 29, 2011. 1:14 PMbigpunk81 says:
VBT (TM) LOL!!! Made me chuckle, thank you Anti-Martha
Apr 20, 2009. 4:42 PMKNEX BUILDING IS FUN says:
how can i buy it the link doesnt work and also how much is it?
Jul 22, 2010. 9:15 PMIrene7999 says:
http://www.espow.com/wholesale-batteries-chargers-solar-chargers.html There are many similar devices maybe you can find one useful for you,or you can go to amazon to have a look.
Jul 7, 2010. 1:08 PMWayfinderAli says:
hello?! anyone there? 1. how much were the solar panels? 2. what company did you buy them from? 3. how much did this project cost?
Jul 4, 2010. 11:22 PMT8tersalid says:
I'm going on a 7 day backpacking trip later this summer and needed a portable solar charger to charge my camera. Thanks you so much, this will help out a LOT!
Jul 2, 2010. 8:22 PMWayfinderAli says:
how much did this cost? I'm on a budget. and would you have to actually make the bag? I have mad sewing skills, but I would think that a seal line brand map bag would work well and maybe be more waterproof. how waterproof is it really? I'm a sea kayaking guide and this would be pretty awesome to charge on the deck of my boat. I run out of battery on my phone by the end of a 5 day trek.
Feb 14, 2010. 8:21 AMdeathpod says:
This may be a stupid question, but how can I figure out how much current my phone needs to charge? I have a motorola with a 3.7v battery.
May 3, 2010. 4:35 AMknektek says:
Usb is always 5v. Or if not, check your wall wart to charge your phone. It will tell you the required output.
Jan 12, 2010. 5:27 PMel_clutch says:
 Was just wondering if the waterproof pouch affects the efficiency of the solar panel all that much is or is the loss negligible?
Sep 30, 2009. 9:54 AMspike2fei says:
can it be done for acid lead battery it will help me thaks
Sep 7, 2009. 4:49 AMHADJISTYLLIS says:
Can i use single op-amp because i don't have one of this?
Aug 1, 2009. 9:27 AMtengaman says:
love the ible you did great i have a question would it not just be easier to use the solar pack to charge some AA batteries and buy a little cell phone charger from walmart they run on 2 AA bateries and then just charge 2 AA batteries and put them in the them in the portable cell phone charger and bing bang boom done then just put it all away in your pouch when your done and yay your not lost in the wilderness
Jul 6, 2009. 1:20 PMnoreplyguy says:
how mich is one and where can i get one!! :D:D great idea
Jun 15, 2009. 12:24 PMjackie2992 says:
Any chance on getting a premade circuit?
Apr 9, 2009. 1:05 PMwhyexactly says:
I'm building one of these as a project for school, and one thing I noticed is that the AnyVolt Micro output cuts out when the input is dropped below 2.2V, which, if I'm not mistaken, means that you could work the whole setup down to a Schottky diode and the AnyVolt Micro as it would automatically cut off the batteries from outputting if they drop below 2.2V. I ahven't finished testing the AVM yet so I'm not 100% sure of this yet though.
Apr 9, 2009. 7:24 PMwhyexactly says:
Gotcha, I'd neglected the quiescent draw. I don't have the issue of the backlight coming on with my phone, but I added a USB port for my MP3 player, which does turn the screen on when it charges (I'm tempted to reconnect it's hold switch to the backlight to save power). Oh wow that would be sweet, although I think my instructor might get mad as we just spent a bunch of money ordering AVM's haha. I'll keep that in mind if I do a v2.0 though.
Feb 5, 2009. 9:34 AMFieldownage says:
Oh dear, just wanted to inform that if you don't clean pcb's copper surface with steelwool(?(sorry I'm Finnish and don't know what's the word for that)) it may block the electricity.
Nov 5, 2008. 2:29 PMjunits15 says:
where did u buy your solar panels?
Aug 25, 2008. 9:56 AMlifelong-newbie says:
Thought another stickler would have mentioned it:
Step 18 Testint Testing 1 2 3

Still a great ible
Aug 7, 2008. 8:11 AMalex-sharetskiy says:
lol step one; Software
Nov 17, 2007. 9:35 AMunitedelectric says:
Wow. Cool project indeed. Is there any logic to adding a diode to protect from the battery draining through the solar cells in low light situations (ie battery voltage higher than panel voltage)?
Jul 18, 2008. 9:18 AMShmemilyWoodey says:
yes yes yes. without the diode the current will run back into the panels. You are correct.
Aug 3, 2008. 6:33 PMjoe57005 says:
Leaving the diode out could also damage the solar cells, not just drain the batteries.
Jun 9, 2008. 7:26 AMmutantxgene says:
I have a newbie question. Most of the diy solar projects I've seen you have to make sure that regulators diodes etc. are used and that you cut off one end of a phone charger and solder everything together. Instead of cutting off the wires from a charger, couldn't you just hook the solar cells directly to the charger? I figured that the charger has all of the necessary electronics already. I'm new to soldering and electronics so forgive my lack of knowledge.
Jul 18, 2008. 9:16 AMShmemilyWoodey says:
You can snip the wires off a car cigarette adapter and then connect the cigarette adapter to your solar panels, and then use that to charge your phone. You are right. The adapter that normally connects to the car battery has regulators and diodes and all of that stuff included. It takes a 12 volt charge from the battery and converts it to 5volts so you can safely charge your phone.

Although, its probably a good idea to install a diode between the solar panels and the cigarette adapter because I have seen instances where cheap cell phone battery chargers still drain the battery of the cell phone even when they are plugged into a cigarette adapter when the car isn't running. Diodes are super cheap and easy to install, so it shouldn't be too difficult. The regulator IS the cigarette adapter that changes the voltage to a normal level for your cell phone.

The black box or end of the connector contains the transformer, diodes, and anything else that would prevent you from overcharging or damaging your battery pack.
Jun 14, 2008. 6:21 PMabadfart says:
nice but id use D cells and you can also use solar panels from old calculators
Apr 20, 2008. 3:14 AMSaitam says:
"The last nice thing about this system is that in an absolute emergency, say, after an alien invasion has blotted out the sun, you could replace the rechargeable NiMH batteries with disposable alkalines and charge your cell phone from them. In most circumstances you'd never need this capability, but if you have to contact the president regarding the aliens' one weakness, it might just save the planet.

lol
Thanx for the instruction i had in plans to make a exactly similar last summer but now it will be finished'
Aug 9, 2007. 11:46 PMElorrum says:
has anyone got a plan/design to use the small panels from solar garden lights to make a larger panel that could charge a 12V battery? I got about 30 lights that I want to caniblaize the panels out of and make something larger. thanks.
Dec 15, 2007. 6:40 PMcomputerwiz_222 says:
It is doable, you could probably follow the instructions from makezine, their actual magazine had an article in it on using salvaged solar panels. If you want to get any significant source of charge though, you will need a large and efficient panel. I went to Canadian Tire and bought an 80 dollar solar panel which outputs 12 volts @ 400ma in direct sunlight. It works great, but to charge a 7ah battery, it takes like 2 days. Those little panels *might* squeak 400ma.

What I did was plug the panel into one of those car booster packs, let it charge all day, go to work... whatever. Then when I got home, I would run my laptop off of the charged booster pack through an inverter. (stay off my case about the waste of time going from DC-AC-DC, i know, this was an experiment) It worked great! The only thing i didn't do was charge the laptop off of the booster pack or run it at full CPU. These two things would kill the booster pack very fast! The booster pack usually died almost fully, I could have extended this charge by bypassing the extra step (DC-AC-DC). I was up north working and this was a little experiment I did to stop myself from going nuts with boredom... (no soldering for 2 MONTHS!)
Dec 10, 2007. 8:47 PMTobita says:
i guess it is possible, but there might be a problem with all the wiring
Dec 7, 2007. 11:07 AMdenilsonsa says:
Nice idea. I wonder how to mod this project so that i can supply energy to a microcontroller. Then, I would be able to make some nice projects to put at sunlight with no need for external power. (but, then... I guess the batteries and the electronic components should not be exposed to direct sunlight)
Aug 16, 2007. 5:33 AMlindsclou says:
Sorry... didn't finish reading some of the posts already made! But I see where someone asked the same question, so I got my answer there! Thanks!
Aug 16, 2007. 5:30 AMlindsclou says:
This is definitely a cool project! I'm not very tech savvy so this question might seem a little weird... but I'm assuming I can use the same concept to make one to plug in small kitchen appliances, etc.? Would I need to change anything about the design other than the bag? (don't think it is neccesary to put a toaster in a bag LOL). And a kinda off the subject question... does anyone know where I can find an instructable on making my own enclosed compost tumbler out of recyclables?
Jul 21, 2007. 2:58 AMMesarose777 says:
Hi, Sounds great! How would you go about making one large enough (powerful enough) to run the new portable Microwaves to take aboard a boat? Or to run a small fan or toaster for fancier camping? Or to run a computer and a lamp during a power outage? Seriously, you have a great idea.
Jul 21, 2007. 1:58 PMpekar says:
http://www.otherpower.com/popup.html
-describes considerations in designing a system of similar size/use.
Jul 21, 2007. 11:47 AMLeroy says:
What a great idea to use an intermediate storage battery so you can save the solar energy! How much does this device weigh? Have you hiked with it? If so, how well does it work? Approximately how much did it cost for parts? I love your idea too. It looks like a great project for anybody who has a cell phone and likes to get off the beaten path for a few hours or a few days. Plus, it could be an essential piece of backpacking equipment for a life-saving emergency. Thank you for taking time to make such an awesome instructable!
Jul 21, 2007. 5:44 AMfabiusX says:
One of the best instructables ever. Not easy to do for common people but extremely well explained.
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