Recycled Plastic in Plane Design

 by petercd
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aero400 final front.jpg
Using plastic shrinkable (PET) bottles to craft an aerodynamic and pleasing to the eye, engine cowl on a model aircraft.
 
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Step 1: Design Thoughts

Once you have the basic fuselage its time to figure what motor you're going to be using and how its going to be mounted. Once thats taken care of, then you can begin with the cowl.

Points to consider:
Streamlined for aerodynamic considerations

Blend in with the fuselage

Have some vent holes for oncoming air to cool the motor.

In my case Im using an electric speed 400 which can get hot if totally enclosed, so I need some air flow past the prop and an escape outlet in the fuselage to prevent pressure buildup, which might cause the covering to balloon.
edballjones says: Sep 17, 2009. 6:30 AM
this is a proper plane i will eat it later
selujtje in reply to edballjonesDec 22, 2011. 10:55 AM
buenos apetitos
ilpug in reply to edballjonesSep 26, 2011. 5:56 PM
*cough. what?
DemeGeek says: Jul 1, 2009. 1:44 AM
Would it be possible to make the rudders use via remote control or would that be too heavy?
petercd (author) in reply to DemeGeekJul 2, 2009. 12:00 PM
sure, with another micro servo, but a waste of time and money. Its not necessary because the plane can be flown well enough on elevator and ailerons alone.
mtm101097 says: Mar 19, 2009. 7:07 PM
nice plane!!! what technique did u use to cove the fuselage? yours looks so much better than mine X(
petercd (author) in reply to mtm101097Mar 21, 2009. 11:07 AM
Thanks, its the ultra lite version of the shrink film, after 6 planes you tend to get the hang of it. :)
emdarcher says: Feb 16, 2009. 3:09 PM
where did you get the airplane plan or layout? what model?
Rick make sit says: Jan 30, 2009. 11:18 AM
Hello I'm also in to rc flying, Is this the plane from www.flymodels.co.uk?
petercd (author) in reply to Rick make sitJan 30, 2009. 12:27 PM
Yep, I posted the link to the plans in Step 4.... .... Incidentally the plane is a 440 gram park flyer. Speed 400 aerobatic plans at Flymodels UK near the bottom of the page.
zwild1 in reply to petercdFeb 1, 2009. 11:44 AM
Great looking plane! I noticed the electronics on the website were a bit outdated- what kin of geartrain did you choose?
petercd (author) in reply to zwild1Feb 2, 2009. 6:23 AM
Also a geared 400. :) A brushless is about 6X the price of the 400
Dave47 says: Feb 1, 2009. 2:50 PM
Very cool, I think this could work for ballistic nose cones for model rockets as well as dovetails. Thanks for the inspiration!
Ohm says: Jan 29, 2009. 1:52 PM
Good old school trick, have you tried making canopies this way, just have to have it go alone one of the sides and have a filler block to take up space.
The Real Elliot says: Jan 29, 2009. 12:36 PM
Great idea! And I'm sure the technique is of much more general use than just in model planes. But sweet plane too.
Didrtan says: Jan 26, 2009. 7:04 PM
I wonder if you could mold the plastic over the wooden frame of the body the same way you did the nose for the wings you would need a larger bottle
petercd (author) in reply to DidrtanJan 27, 2009. 12:15 AM
It would most likely add too much weight to the plane, that is if it didnt crush it when shrinking, also assuming you manage to find a 1metre long plastic bottle. On the other hand, if you just wanted an ornament, you could shrink bottles over a wooden form and then cut them neatly in half and glue the shells together again.
cool! says: Jan 25, 2009. 6:32 PM
Nice instuctable. P.s. brushless outrunners are cheap, durable, lite, and no gearbox. You should get one.
i make shooting things says: Jan 24, 2009. 11:25 AM
thats awesome. ill ad it to the group
omnibot says: Jan 23, 2009. 2:31 AM
That PET-nose should add some well needed crash-resistance. Good on you.
dkfa says: Jan 22, 2009. 4:43 PM
Yea...this is only a 1/4 of a plastic bottle in the front. Nothing else is made of plastic, just wood. Not really a great entry for the contest.
noelle_tan in reply to dkfaJan 23, 2009. 12:01 AM
true that, there are great plastic bottle instructables I've seen that aren't even in the contest
wenpherd says: Jan 22, 2009. 6:04 PM
good
omnibot says: Jan 22, 2009. 12:20 PM
At first I thought the whole plane was done in PET .. silly me. Still really cool though.
mynameisjonas in reply to omnibotJan 22, 2009. 1:05 PM
yeah your not the only one
madhops0620 in reply to mynameisjonasJan 22, 2009. 6:02 PM
me too
mynameisjonas says: Jan 22, 2009. 1:10 PM
that's a great plane! how does it fly?
canida says: Jan 22, 2009. 10:29 AM
Cool!
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