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Renovating an old drill press

Renovating an old drill press
This is quite a long instructable. It's not really a 'how to' as such because different models, sizes and ages of drill press will require different repairs, adjustments and techniques to renovate.
This is more of a 'how I did this one', and there's no way to cover everything, I can only describe what was needed to get this drill press back up and running.

My reason for doing this project was purely practical. I needed a drill press for my 'micro workshop' and I had no money to buy even a good second hand one. Cost had to be kept to the absolute minimum, whilst giving me a practical, usable tool at the end. It's a bit of a gamble because the drill could have turned out to be beyond repair and therefore a waste money.

I waited and searched for a drill that was ready for the scrap yard. It had to be quoted as 'working' but I knew that this would probably mean that it would turn when the motor was switched on. It took me two months to find one.

 
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Step 1The drill on arrival

The drill on arrival
Here's the drill as I got it. It cost me £5.00 GBP.(about $8.00)

The first thing to do is to check the drill over and try and figure out exactly what you have bought BEFORE you start working on it.
The second image shows the general arrangement of the standard drill press from 1931. Some have a lot more parts than mine, but the main areas of interest are the condition and accuracy of the base, the main pillar (column), the table, the spindle, the quill and the chuck.
This is the correct drive pulley system for the pattern of drill I purchased. Do a little research before you start work.

Everything was covered in light surface rust and the shite of a hundred years worth of use (the drill was made between 1899 and 1914). The paint work was a multitude of colours with at least three layers of paint, all poorly finished. The motor mount was a homemade item that was badly fitted and totally wrong for the drill, the drive belt pulley was the wrong type and size for the drill, the ancient key-less chuck had a broken jaw and wouldn't tighten, and most seriously, the quill rack and pinion gearing was U/S and kept jamming. The ball bearings were pitted and rusty.
The motor wiring was dubious at best and dangerous at worst, there was no on/off switch, the motor started as soon as it was plugged in.

But the drill DID spin up when the motor was turned on (although the motor stalled at start up). So not a total disaster. there was some slop or 'wobble' at the chuck (about 30 to 40 thou on my dial gauge) but the bearing cup was also a little loose so maybe that could be improved upon.

All these problems needed testing, investigating and correcting.

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28 comments
Feb 25, 2012. 6:59 PMLynxSys says:
I neglected to state the obvious in my earlier comment: This is beautiful, meticulous and very impressive work. I commend your patience, and love to see an old tool so faithfully and well restored!
Feb 25, 2012. 6:52 PMLynxSys says:
If you're just up against rust (or rust is the layer under the paint and grime that you're trying to lift), consider electrolytic rust removal. It will save you a lot of elbow grease. You might have a look at ToolNut's excellent Instructable on the topic: http://www.instructables.com/id/Electrolytic-Rust-Removal-aka-Magic/
Jan 13, 2012. 11:02 PMeric m says:
I wish they still sold these. One motor kit with lathe,drill press, grinder would be nice.
Feb 25, 2012. 6:29 PMsockless says:
From some searching, they are around, but they don't make them any more. You can also buy new, but they aren't that cheap:
http://www.northerntool.com/shop/tools/product_7171_7171/
That one is only a drill/lathe combo, but you could probably rig up a grinding wheel and put it in the chuck of the lathe.
Mar 4, 2011. 5:21 PMvincent7520 says:
I don't even have to read the whole instructable to tell you this drill press is fantastic … 
we had one in one of our workshops and it runned perfectly well and very very smoothly, with little effort on the material
May be I'm wrong about the one being posted but ours had a stand that could be revolved : on one you had a mechanical vice with a deep groove on the plate preventing oil to drop on the ground, on the other side it had a simple plate used to drill wood …
Perfect ! …
Mar 5, 2011. 2:27 AMvincent7520 says:
actually ours have a very large leather belt and we were lucky enough that it came with a whole load of loaves of a paste that was probably made from honeycomb wax (well it was sticky as that but I really don't know) and this had the ability to give grip to the belt
We never ran out of it as far as I can remember but I doubt if one could find any of the stuff now… maybe a substitute ?…
Nov 5, 2011. 9:10 AMpfred2 says:
It may cost you an arm and a leg but maybe you can find a surplus O ring that would work as a belt? They make some gigantic O rings.
Mar 6, 2011. 4:14 AMvincent7520 says:
This is a good idea as to day they make all sorts of rubber belts that withstand a huge amount of strain …
have a good week end (if my writing is not too late : I' can't tell if you're in NZ or USA, for isntance !!… :D
Jul 24, 2011. 12:49 PMBosch4k says:
Great Job! I have one very much like that, and now I feel I can attempt to revive it.
Two questions: what is the name of that tubular-looking belt you're using? Never seen it before. And since I have no motor on mine, what speed should I shoot for at the drill? Thanks a lot!
-Mike
Jul 8, 2011. 12:26 PMccoalex says:
Very well done Marshon.
Congratulations !
CCOAlex
Jul 7, 2011. 9:28 AMgary.918 says:
very cool
Mar 12, 2011. 3:47 PMframmis says:
I neglected to add this source for round drive belts.

http://www.lathes.co.uk/page4.html

Mar 12, 2011. 2:58 PMframmis says:
What a beautiful job!

I love it when I see old tools such as this being restored to working order.

Congratulations on your efforts and success.

(I restored an Atlas/Craftsman metalworking lathe from the 1930's in similar fashion. I brought it back to working order after it sat neglected and unused in an open garage for over 40 years - I didn't take any pictures though.)

Jun 16, 2010. 10:49 AMharvey639 says:
what is the model and brand of your lathe? great instructable i love it wish i had a drill press like it!!!
Jun 18, 2010. 7:31 AMharvey639 says:
thank you!! once again great instructable!!!!
May 29, 2010. 9:10 PMgerardopenya says:
I love it!! How I wish to have one of those!!

Keep drilling!! ;)
May 29, 2010. 9:47 AMbongodrummer says:
 Lovely! Nice colours and everything... Are you tempted to make some kind of polycarb belt guard?  Might spoil the minimalist look a bit but worth considering. 
May 29, 2010. 3:50 AMomnibot says:
That is a fine addition to any workshop.
May 28, 2010. 6:18 PMseolfor says:
Very nice renovation.  It is great to see someone with a passion for the tools, who would also take the time and care to do this.  Wonderful!
May 28, 2010. 3:40 PMsteliart says:
Very good renovation
May 28, 2010. 10:54 AMTool Using Animal says:
That is a beautiful little drill press.

Maybe you mentioned it, but OWWM is an awesome resource for rebuilding old tools.
May 28, 2010. 10:29 AMrimar2000 says:
Very good work!
May 28, 2010. 7:51 AMBobS says:
I want one!!!
May 28, 2010. 7:31 AMdanilo.bar1 says:
I like it !

^_^

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Author:marshon(Marshon)
Untidy, disorganised and a bit silly. I am a photographer, artist, body artist, sculptor, prosthetic maker, model engineer, and general idiot who likes making stuff and messing about.