Repainting An Old Bicycle

 by Dr.Paj
Contest WinnerFeatured
bike33.JPG
bike30.JPG
Do you have an old, worn out looking bike? Do you want it to look as fast as you can go on it? Here's how to do it.

The story behind the bike that I am holding in front of the camera is as follows
My father destroyed his bike frame when he was younger and asked to "borrow" one of his friends bike frames. The friend was into bikes and had some extras. My father then put all of his old bikes parts onto the new frame. Unfortunately for my father, he didn't like the color yellow. He promptly fixed this by painting most of it red. Thirty years later, I get the bike and I also don't like the color combination. So I am going to show you how to change that color by repainting it.
 
Remove these adsRemove these ads by Signing Up

Step 1: Materials

Here is the list for materials needed. This list doesn't include tools because I used a pipe wrench on everything that didn't want to come off correctly.

Paint - I used Rustoleum indoor/outdoor paint (I chose black and silver)
Sand Paper - I used some 3M wet/dry 220 grit and 400 grit paper
Paint Remover - I used some environmentally safe stripper I found at Rural King
Masking Tape - I used blue tape from 3M to mask my project.
Bondo - the brand shouldn't matter as long as it is made to be painted over
A Mask - I used one I found laying around (has paint grade filters on it)
Polish - I used the Nevr-Dull from Eagle One on all of the chromed parts (including wheels)
An assortment of tools - I used my 'Bucket O' Tools' located in my garage
A next door neighbor that knows more about bikes than you do
1-40 of 106Next »
ewbanh says: May 15, 2013. 6:50 AM
I highly recommend getting one of these multi-tools for stripping the paint off:

http://www.hydetools.com/featured-tools/multi-tools/tool/2312

If that link ever dies it is called a 6 in 1 multi-tool with blade. I was using just a flat putty knife and it was going slow, but then I found one of these lying around and I probably saved myself at least an hour. I wouldn't do it again without one.
elbruceo says: Apr 22, 2012. 9:17 AM
I but my spray cans in a bucket of hot water before spraying it gives you more pressure and you get all the paint out of the can
Sachi-chan says: Jan 8, 2012. 2:44 PM
Do I have to be familiared with painting and removing it ? Also how much time do I need for the whole process ? and can you give me an idea about how much money do I need ? thanks in advanced :)
chaynesworth says: Nov 19, 2011. 1:27 AM
ello, my name is Chris and I created Informative Site about and Motorcycle History. I am trying to find readers who love this topic. If you are interested you can check it: Bicycle History
videogamemaster says: Jul 30, 2011. 4:10 PM
I like it. Maybe if I pick up an ol' junker that I deam worthy of saving I'll paint 'er up.

And those are awesome shifters. I have an older Murray Sebring roadbike from about 1970-1980 sitting out behind my shed with the same thing, except mine has plastic shifters.

Although someone in my area is selling an old Blue Schwinn from the 80's that looks real nice with metal shifters. Perhaps I'll buy it and touch up the paint....
Wasagi says: May 8, 2011. 3:15 PM
It's really pretty! I have shifters almost identical to those on my '78 (I think) Peugeot, and I like them a lot more than the locking ones, because it's all by feel, if that made any sense at all...
mrjubjub says: Apr 13, 2011. 12:29 PM
stop commenting on every single thing..
Dr.Paj (author) in reply to mrjubjubApr 13, 2011. 1:35 PM
I can't help it. Opps, I did it again, silly me.
dburnett says: Mar 13, 2011. 8:08 PM
Hey there. I was just wondering, did you sand in between paint coats, or wait til all of them were done before sanding? If you DID sand between coats, how long did you wait before sanding, and how long after sanding before doing the next coat? Also, how's your paint job held up over the years?

I've got my frame hanging primed in the basement, waiting to finish drying so I can throw on the paint. Which is why I wanted to know about sanding between coats.. Thank you! Great instructable!
Dr.Paj (author) in reply to dburnettMar 13, 2011. 9:01 PM
I didn't sand between coats, and I don't think I sanded after coating. However, I would advise that you sand before clear coating the frame so that the clear adheres to the paint better. So far the only spots of damage are from where I put my bike on the bike racks on the college campus and people just blatantly ram their bikes into the racks, hitting other people's bikes (aka, mine). I also have minor damage from where the chain hits the frame when I jump the curbs because people aren't paying attention to where they are walking, and a large chip from some slightly lose parts that managed to slip down the tube, scraping up some paint.

I would probably sand after you get all of you paint coats so that you actually have a base of paint to sand on, instead of incredibly thin layers of paint. Make sure that you clean the frame really well before adding any additional paint / clear coat once you've sanded the bike after painting. Good luck, and feel free to post your bike here once you've finished.
dburnett in reply to Dr.PajMar 14, 2011. 7:25 AM
Hey, thanks for the super speedy response! Okay, I'm about to go try to lay down the first couple really thin coats of paint. I'm going to try a method I found online used for painting pc cases, which is to warm the paint up for a few minutes in a bucket of hot water (to get the paint flowing out of the nozzle smoother). I'll let you know how it goes after she's all finished :)
Dr.Paj (author) in reply to dburnettMar 14, 2011. 1:23 PM
No problem for the fast response, it was mostly luck since I only visit Instructables maybe once every day or two, and for only a few minutes at a time. Feel free to post your finished bike / frame in the comments and I may add a step with all of the bikes that people paint. I doubt that step will ever get many pictures though.
T.Rockwell says: Feb 11, 2011. 8:49 PM
nice job!!!!
years ago i redid an old bike and really was gratefull for a tip from a friend of mine who told me to take the frame to a radiator shop to have them dip it in their radiator cleaner.... the thing came back almost silver!!! knowing what a pain stripping anything is, it really took a lot of the not fun part out of the project.....

take care, and again, NICE JOB!
stormsm says: Dec 30, 2010. 4:00 PM
I have been using map my ride when I do century bicycle rides in Salt Lake City. I do think it is a great tool and I look forward to using it at the FrontRunner Century in April of 2011. I just heard about it, what do you think? I think they are doing a metric bicycle century ride in the spring and a full century ride in the fall from Salt Lake City to Ogden. http://www.frontrunnercentury.com
RedBeardatXMission says: Oct 2, 2010. 10:14 PM
That's a nice old steel frame and a nice new paint job. Way to go!
Dr.Paj (author) in reply to RedBeardatXMissionOct 3, 2010. 7:13 PM
Thanks for the compliment, although I've been told that my frame is actually an aluminum alloy of some sort.
Emsaid in reply to Dr.PajOct 14, 2010. 8:18 AM
yeah i have the same bike same here
Emsaid says: Sep 7, 2010. 1:04 PM
my bike has those shifters, its a kobe cobra
mastermakoko says: Aug 20, 2010. 5:16 AM
love the shifters man,are those skylark shifters?
Dr.Paj (author) in reply to mastermakokoAug 25, 2010. 12:40 PM
No, I think they are Suntour down tube shifters.
crowdsourced says: Jul 26, 2009. 5:46 PM
Awesome paint job! I hope I'll be able to do my bike that well (for the first time). And good instructable. I'm currently stripping a bike, but the brush-on paste/gel I got from Ace Hardware (their in-house brand) only blistered and took off patches of paint. I spent an hour finishing off the forks. So I'm wondering how long it took you to strip the paint, because I'm looking at at least 7 more hours of stripping! Believe me, I gooped on the stripper and let in dry. It just doesn't seem to want to work on the remaining paint (when I stripped what I could and did a second coat). First I use the scraper, then a wire brush, and finish with steel wool. A lot of tools, but it seems to get all the paint off.
Dr.Paj (author) in reply to crowdsourcedJul 26, 2009. 6:59 PM
It took me maybe an hour or two with two people going at the paint. The paste I used took off the red paint that was added after the original bike was constructed. The yellow paint under it was more difficult to remove.
crowdsourced in reply to Dr.PajJul 28, 2009. 5:07 AM
Thanks. Maybe I just have tough paint/primer on this thing. So far, two stays an hour.
sweeezn in reply to crowdsourcedJul 30, 2010. 9:03 AM
How did this work out for you? Was it still easier than just sanding it down would have been?
sweeezn says: Jul 30, 2010. 8:54 AM
I wish I could buy the next door neighbor who knows more about bikes than me at Lowe's or something.
pink floyd says: Jun 17, 2010. 2:33 PM
hey whats up nice jobe. im painting my bike and i dont know to much sanded al ready but i dont know if there is a apecial praimer before the color i will painted black whit some designe
Dr.Paj (author) in reply to pink floydJun 17, 2010. 3:06 PM
I just used a general purpose primer, but I did some research on painting aluminum (my bike was an aluminum composite) and they say to use an aluminum oxide primer (they are painting an aluminum boat)

Since you have already sanded down the bike, you may want to do a light sanding and then wipe the bike down with some mineral spirits because aluminum oxidizes quickly (iron rusts, same process). Then apply your primer, I used a general Rustoleum Primer. This should be fine, but it will not last as long as a primer made specifically for the metal of the frame. An automotive repair man i asked said that my bike would not last long with the primer I used, and so far I have had one paint chip (near the bottom of the bike due to a metal bracket moving down the tube because it wasn't quite tight enough) and no other issues.

I hope this helps. Post pictures of your finished paint.
shmuley95 says: Apr 18, 2010. 1:22 PM
 i find that your arrogance is disgusting, i have a porsche 911 turbo, and oh yeah its a convertible! so shut up dont make people jealous its not nice.   
Dr.Paj (author) in reply to shmuley95Apr 18, 2010. 5:42 PM
Ok, I didn't realize the BMW made you jealous. Also, depending on how well cared for the Z3 is, you can get one for between $8,000 to $14,000. So if you look at it that way, it isn't too expensive when you consider a basic 2010 Toyota Camry retails for around $18,000. The most expensive part in owning a Z3 is the gas and the insurance.

So the next time you think that you can decipher an air of arrogance through a single sentence, try to realize that I point out nearly everything in my pictures. I even pointed out my address in that picture.

Also, thanks for taking a look at my Instructable, I appreciate your business.
al9595 says: Jan 16, 2010. 12:10 PM
like the beamer!!! lol bmw
MKohen says: Dec 2, 2008. 2:26 PM
great job, check out what i did to my fixed gear. Your instructions really helped, I'd reccomend getting a wire brush, it makes paint removal so much easier.
108_3807.jpg108_3809.jpg108_3804.jpg
Dr.Paj (author) in reply to MKohenApr 21, 2009. 4:54 PM
It does help around the joints of the frame, and I did use one. I have one in my hand in the picture with the frame hanging from the ladder.
shift_nismo says: Sep 2, 2009. 5:29 PM
This is a great instructable! I am currently repairing a bike that hasn't been touched for 20 years and has rust spots all over. After cleaning it, I was planning on stripping the paint and covering it with reflective tape. Do I still need to put a layer of primer on, or the reflective tape should be fine on the bare metal? Thanks!
Dr.Paj (author) in reply to shift_nismoSep 4, 2009. 12:40 PM
You might want to put the primer on just to protect the bare metal. You don't want any rust on the frame or else it might become less structurally sound and be prone to breaking. Water+metal= rust, rust eats into metal. Also, road salt is a killer when it comes to metals, it is one of the main reasons cars rust out. If you do happen to get a rust spot on the metal, you should try to remove it with sanding, and smooth out the metal with filler, and then put rust resistant paint / primer on it.

I think I covered what needs to be done, but if anyone has anything else to add, or thinks I'm wrong, just reply to this.
Justin D says: Jul 31, 2009. 7:05 AM
how do i remove the pedals, gears and chain ? im kinda stuck on that step
Dr.Paj (author) in reply to Justin DAug 4, 2009. 10:53 AM
The pedals should have a little plastic cover that comes off to reveal a bolt. The gears on the back of the bike is one of the hardest parts to put back together correctly, you need to simply unscrew where they connect to the frame, the gears in the front should come off with the pedals. The chain, you will need a chain kit or a friend with one, you need to pop out a small pin to remove one of the chain links, then the loop of chain becomes more like a rope of chain. If this doesn't help, go to a small bike shop because they are more likely to be biking enthusiasts instead of just workers. Another thing to keep in mind is that google is a great invention and should help you to find out more in-depth ways to take that bike apart. Just don't forget how to put it back together.
copycatfilms says: Jun 12, 2008. 2:23 PM
Hi, I love the paint techniques! Can you tell me what you used to cover the head badge with? And did it work to really keep it clean? I'm thinking of painting a vintage Raleigh that I would want to really protect the badge of... Thanks so much for showin' your tricks!
crowdsourced in reply to copycatfilmsJul 26, 2009. 5:53 PM
Depending on the bike, for instance the '87 Schwinn Le Tour I'm working on now, you can unscrew the badge. My Le Tour had two small flat head screws.
Dr.Paj (author) in reply to copycatfilmsJun 14, 2008. 8:37 PM
Thank you, I used 3M blue painters tape. I covered more than just the emblem, but then I cut around the emblem with a utility blade (an X-acto blade works too). This covered the emblem quite well and made sure that the tape was on well before starting.
stebmann says: Jun 10, 2008. 3:36 PM
Did you put any lacquer on the bike at all? Its supposed to make the paint job look better I'm doing my bike in a few weeks time. Dose it have to be done inside?
1-40 of 106Next »
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!