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Repair A Powerbook AC Adapter

Step 4Expose Some Wire

Expose Some Wire
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The power cord itself isn't your standard two-wire cable. Instead, it's a very thin coaxial setup. The core provides the ground and the outer cage acts as a ground. In order to splice these, we first need to separate them.

Start by carefully stripping off the outer casing. Wire strippers could work here, but be careful not to cut through the ground wires. I didn't have a wire stripper, so I used a knife and my fingernails. Once the outer casing is off, separate the ground wires and strip the casing from the inner cable. There will be some thin green floss mixed in to the ground cage that provides padding and strength to the cable that you can separate out and trim off.

Now we need to get a some exposed wire on the adapter side to splice the cord on to. See that little plastic thing that the cord passes through as it enters the case? It keeps the cord from getting yanked off of the board when you pull on it. Inside the plastic thing, the cord is tied in a knot. If you can cut away the plastic thing without cutting through the cable, you can untie the knot and get a decent length of wire to work with. As you can see in the second photo, I couldn't, but it worked out anyway.

Once you have the cord exposed, repeat the stripping process from earlier and splice away. To do this properly, you should probably twist the wires and then bind them with solder. I didn't feel like getting out my soldering iron so I just wrapped them with electrical tape.
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4 comments
Apr 6, 2011. 11:12 PMdarmenteros says:
the adapter i was trying to fix still dos not work, I tested it but still i haven't had any reading... what could the problem be? please help..
Dec 23, 2009. 9:05 PMpetpirepete says:
I had the same problem today !

My tip:
Use a hacksaw to  open the adapter (if you have one!)
Jan 22, 2009. 12:54 AMllerena says:
Unbelievable!.. All of a sudden my girlfriend's power adapter stopped working, and I immediately went to Google for help... I searched for "fixing apple powerbook power adapter" and ended up at this link in this amazing website that is Instructables.com. Anyway, we had already chopped off the cable and tried making it work on our own, making use of our own "Macgiver" qualities. Nothing happened, so we decided to try whatever, since she really needed to make her laptop work so she could work... We followed the instructions, step by step, we sawed the adapter, she even sliced her thumb in the process, so, be careful if you try it, 'cause I never imagined these things were so definately sealed forever!.. After opening the adapet and splicing the cables, connecting it all together and wrapping the adapter with tape, she immediately plugged it in, and guess what?!. The power adapter's power light actually lit up! Yes, it worked!!! This whole site is amazing, this instruction link for the adapter is great and detailed, even though I never got to understand why it made any difference having to open the adapter, since we didn't actually get around doing anything in there... So, try connecting the cables thoroughly and the best way possible before opening the adapter, 'cause it is a real ordeal. Anyway, gotta get back to work now!.. ;)
Jan 22, 2008. 8:33 PMevea says:
amazing - thank you so much. costed me $8 for soldering wire and electrical tape! vs $80 - totally dope... i heard on another site: apple will replace this adaptor (even if your computer is out of warranty) if you say it started smoking. I was gonna do this, but then i thought "REDUCE, RECYCLE, REUSE"! this solution is definitely easier on mother earth.

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