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Repairing a IBM Notebook AC-Adaptor

Repairing a IBM Notebook AC-Adaptor
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  • aar_the-fuse-is-4a.jpg
  • aar_power-supply.jpg
My IBM Thinkpad uses a power adapter that has an output voltage of 16V at 4.5A current. One day the adapter stopped working.
I decided to try to repair the adapter. In the past I repaired several switching power supplies of PCs and also one AC-power adapter of a Asus notebook. I found out that most of the supplies had similar defects. Often they are ease to locate and to repair.
This Instructable shows how to repair a IBM AC-Adapter but using the same principles it can work with any switching power supply.
 
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Step 1Things needed AND SAFETY

Things needed AND SAFETY
First of all you need the defective power supply ... :-)
The you need a screw driver. It could be phillips type or a flat blade type, depending on the power supply.
In case of the IBM adapter you need a Dremel tool and a cutting disc too.
To find out the dead parts you need a multimeter that contains a continutiy and a diode test.
Having a soldering iron and and some pliers is also helpful when replacing parts.

AND NOW! BE VERY CAREFUL!
YOU ARE WORKING WITH LINE POWER HERE!
MAKING A MISTAKE CAN KILL YOU!

- Allways double check connections!
- Before putting the power chord into the socket, have a look at the scenery and try to see the things that are wrong.
- Keep a clean working desk (hard to do ... ;-)
- After pulling the power chord out of the socket wait some minutes for the capacitors to discharge. They keep the voltage for a long time and they keep a deadly high voltage!

Read this article if you like to know more about it http://en.wikipedia.org/wiki/Mains_electricity .
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6 comments
Nov 30, 2008. 9:48 AMDerin says:
Whoa!
Sep 10, 2008. 2:04 PMthearchitect says:
Great instructable and very valuable information here, thanks a lot!.. One question, though, regarding fuses. In several cases with digital cameras I had to substitute a thin copper wire for surface mount fuses. Manufacturers rarely indicate the fuse type (fast/slow action) and value on the PCB. Do you know a way to decode the P, K, N etc letters on surface mount fuses (these are tiny, like 1mm X 2mm). Cheers, K.
Sep 11, 2008. 5:04 AMthearchitect says:
Awesome! Your link lead me to specifications for Littelfuse 467 Series, and in that pdf, there is a legend for letters! GREAT! As follows:

Littelfuse 467 Amp Marking Code
D=0.250A
E=0.375A
F=0.500A
G=0.750A
H=1A
J=1.25A
K=1.5A
L=1.75A
N=2A
O=2.5A
P=3A
R=3.5A
S=4A
T=5A

Now I've gotta order some samples! :-D

Thank you sooo much!

K.

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Author:frickelkram
radio amateur since i was 16, education in electronics, built extension-cards for ibm pc, build machines to make concrete, studied communications engineering, had a dot-com company in the late ninetie...
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