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Restoring an old riding mower - and adding TEETH!!

Step 2: Fixing the electrical system

I found three electrical issues with the mower.  First, the ignition switch was missing (along with the panel it had been mounted on.  Second, there was no electrical continuity from the switch connections to the starter motor.  And third, there was no spark being generated to the spark plug.

The electrical continuity problem was due to a bad wire between the starter motor and the starter solonoid (one terminal had internal corrosion), so soldering a pair of terminals to a heavy duty cable fixed that problem.

I found a "universal" ignition switch that fit the wiring harness, and that allowed me to turn the ignition "on."  That solved the  spark problem, although I also replaced the spark plug while I was working on the electrical system.

I was unable to use the ignition switch to engage the starter because of three heavily corroded safety switches on the mower.  Rather than trying to rig up three new safety switches, I bypassed these switches and wired in a push-button starter switch.   By the way, its not a great idea to bypass safety switches, but I will be the only person using this mower, and I always make sure it is out of gear when I start it, and its not powerful enough to be started with the blade engaged.

The original control panel was missing from the mower, so I fabricated one from the metal case from an  old computer.  Hey, I guess that counts as more recycling!
 
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