I was at the local flea market recently and happened upon a vendor selling vintage headphones for $5 and ended up picking up three pairs on a whim. My original intention was to adapt them to work with modern systems, but I soon found out that, after nearly 100 years, the magnets were no longer magnetic, and so I figured I would completely retrofit them with modern audio. Now the problem I ran into is that most, if not all full size modern headsets use speakers that are too large for the housing on an old pair of Brandes headphones. I then considered ear buds, and found that they do work, just not very well, so I tracked down a pair of wrap around the ear type phones, at the local dollar store, which seemed to fit the criteria for what I needed, and adding the fact that they were cheap enough that, should I damage them in my experimentation, it wouldn't be any big loss.

The dollar store headphones seemed to work better than expected and provided much higher quality sound than I could hope for, but I wanted to make the headset modular, so that should I opt to change the speakers in the future, I wouldn't need to go through an entire assembly process. Suffice it to say, my soldering skills aren't the greatest and attempting to reattach the delicate wires on a headset is less than appealing.

Another aspect I wanted to improve was comfort. With the ear pads made out of bakelite (a pre-war plastic) they could be a bit rough to wear, so I performed a bit of research and found that there were versions that used a leather cover as a padding. So, I attempted to design my own.

Step 1: Tools and Supplies


  • Screwdrivers
  • Dremel with cut-off wheel
  • leather punch set
  • sharp utility knife or roller wheel knife


  • Thin chromium tanned leather
  • foam insulation strips or cut pieces of soft foam
  • wrap around the ear style headphones
  • electrical tape
<p>* shari</p>
<p>Awesome! thanks for sh</p>
<p>Well done ! Sweet looking cans</p>
<p>Mikey</p><p>I think you will find what you bought were high impedance headphones for use with vintage crystal radio sets, they are not suitable for modern equipment.</p><p>that said, you did a nice job with your modification, well done</p>
<p>Ya it's around 2k, but you can put a load matching transformer between to compensate. Just drives your amp a bit harder.</p>
<p>Great looking mod to what would otherwise be no use.</p>
<p>Those are great looking headphones! </p>

About This Instructable




Bio: I'm the kind of person who's mind doesn't stop. Literally, I take medication to fix that just so I can sleep at ... More »
More by antagonizer:The Spartan Spear and Shield End Table Handcarved Native American Halibut Hook Low Budget Knife-maker's Bench Grinder 
Add instructable to: