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Revive Nicad Batteries by Zapping with a Welder

Step 6Zapping Individual Cells

Zapping Individual Cells
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  • petezap.jpg
  • pete.jpg
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Pete Lynn dropped this battery pack in salt water. It shorted out the cells and it has been fully dead for a year or so. We peeled it apart to get at the individual cells. We scraped the salty cardboard off them and zapped them with a car battery. After that it worked fine.
It's easier to zap an individual cell than the whole pack at once.
Sometimes you can't revive a cell. You can cut or unsolder it from the others and replace it with a good one.
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4 comments
Oct 20, 2011. 1:18 PMtverstraete1 says:
Glad I found this!! I used my battery charger/booster set on the 50amp boost setting. Ran it over the terminals for the 18v ryobi's that have not charged in nearly two years and I now have them charging to nearly full capacity!!!

I also have some newer One+ 18v batteries that were starting to go bad (not hold a charge) and I did one of those (just being cautious) and it is working so much better now.

Thank you!!
Sep 22, 2008. 10:59 PMgilmo1938 says:
I've had a set of "useless" tools for about 3 yrs! till I ran across this site. I used the battery charger method and "zapped" one of my 14.4 batteries. O M G!!!!!! it worked, I just finished blinding myself when I tried to see if my flashlight would work after the zapping. I will zap my other bat when I get off duty Wednesday. I just want to say thank you for being different!
Mar 12, 2010. 7:24 PMpluckyduck says:
I just tried this using a car battery charger that can do manual charging at 2 or 10 volts.  I didn't think it would work on a 14.4 battery pack but after about 30 taps at 10 volts the battery now takes a proper charge.  This is awesome, I will now have about 20 batteries!  I have been buying "functional" ones of ebay for years and they never lasted longer than a year or so before failing.
Jun 13, 2009. 6:42 AMmtwcbear says:
Can you tell me which terminal is pos and which is neg on a black & decker 14.4 volt batt?? Thanks.
Aug 8, 2009. 6:27 PMlilpepsikraker says:
Check with a multimeter. Mine costed $6 at a Ham Radio meeting/festival a few years ago. It's a GB Instruments, and it sure the hell is better than my dad's craftsman multimeter. Sometimes you get more for what you pay.
May 3, 2009. 1:01 PMuncmartin05 says:
I HAVE A 19.2 CRAFTSMAN THE BATTERY HAS 4 PRONGS SO WHITCH IS POSITIVE AND WHITCH IS NEG.
Jan 21, 2010. 8:10 PMtazmaniac_37752 says:
their should only be one negative those others are probably positives for different voltages so the drill can be variable speed a resisytor on 19 volts would probably get fairly hot!
May 26, 2009. 8:36 PMReCreate says:
May 27, 2009. 10:07 AMArbitror says:
LOL! that's awesome!
May 27, 2009. 10:36 AMReCreate says:
Haha,Yeah.
May 25, 2009. 8:30 PMtravis7s says:
If there is no markings you can use a voltmeter to see.
May 18, 2009. 4:58 PMjrivera says:
i want to know the answer to that one too. i have 3 craftsman batterys that has the four proungs..
May 26, 2009. 2:16 PMdombeef says:
Well for a start the third one is ground
Jun 7, 2009. 10:14 PMstrmrnnr says:
Since with DC (-) is the ground, I would have to say the craftman batteries are likely made of two cell wired together inside the drill housing. Two positive, two negative.
Jun 8, 2009. 11:32 AMdombeef says:
Oh ok
Feb 18, 2009. 6:16 PMwheatstone says:
I've seen this in a Mechanics Illustrated issue, In their project they hooked up the positive to a file and dragged a wire across the file because it has rough edges and gave a somewhat on off effect. ( Lots of sparks) This caused the hard batteries to get dusted off a bit more.

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Author:TimAnderson
Tim Anderson is the author of the "Heirloom Technology" column in Make Magazine. He is co-founder of www.zcorp.com, manufacturers of "3D Printer" output devices. His detailed drawings of traditional ...
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