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Roomba costume

Step 6Sew top and sides together

Sew top and sides together
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You could probably do this with a sewing machine. I was dubious that mine could handle the fake fur, so I hand-stitched. I was hoping there would be a good tutorial for sewing on instructables, but there isn't. Go here instead.

Before you start sewing, you might want to cut little triangles out of the circular top as shown in the photo. This is called "clipping." The idea is to make the triangles big enough so that they almost - but not quite - touch the seam line that you drew from the pattern. You place them every couple of inches to reduce the bulk of the fabric.

Take the tail piece you just stitched together and pin the "bottom" of it to the non-fur-side of the top so that there's about an inch of tail inside the seam line. That way, when you sew the sides onto the top the tail will already be placed where it needs to be.

Usually, one would begin by sewing the ends of the side together to make a big circle, fitting the top into the circle, and pinning them together so that the seam of the side matches up to the bottom of the tail.

However, if you are using the Roomba hack from Tod and Mike, then you will probably want to leave a slit open for the Roomba controller to stick out. So I left the back slightly open by not sewing together the sides first. I still pinned the side to the top so that the slit was at the bottom of the tail, though. See the picture of the inside-out Roomba cover for details.

Now would also be a good time to check if the base fits.
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Author:egoodman