Rotary Dialer PIC Interface





Introduction: Rotary Dialer PIC Interface

I have found myself with an abundance of rotary phones. In fact, they're everywhere I look. In hopes that I may someday see less of them, I've begun taking them apart and re-using the parts for other purposes.

For some reason I got it into my brain that interfacing the rotary control with a PIC chip would be a good idea. I can only think of a couple of vague uses for it at the moment and none are particularly useful, but I hope to do something cool with this in the future.

Step 1: Go Get Stuff.

You will need:

1 - Rotary phone
3 - 220 ohm resistors
2 - 0.1uF capacitors
2 - 20K resistor (can substitute anything between 10K and 47K)
2 - LEDs
1 - PIC development board (I used the Basic Micro development environment)
1 - 20 MHZ resonator or crystal
1 - Breadboard
1 - 5V power source
1 - A foot or so of hookup wire
1 - Screwdriver
1 - Wire stripper

Step 2: Dissect the Phone.

Open up your rotary phone. On the inside you will notice the few basic parts; the rotary dial, the ringer, two jacks, the hook switch and the basic circuitry which is usually encased in a metal junction-box-like thing.

There will be four wires running from the rotary dialer to this junction-box-like thing. The wires should be held in place by little more than tightened screws. Loosen the screws and disconnect the wires.

After that, disconnect the rotary dialer from the phone itself.

Step 3: Determine What the Wires Do.

Wire up two LEDs as shown in the diagram below.

The two white wires should be the pair that closes the switch that lets you know when the dial is turned. The blue and green wire should be the pair that lets you know what number was dialed.

As such, when you turn the dial, the LED connected to the white wires should turn on, and when you let go of the dial, the LED connected to the blue and green wires should blink on and off as many times as the number you dialed (see video).

For instance, if you dial 8, the LED connected to the green and blue wire will turn off and on 8 times. This happens because one way to dial a phone number is to rapidly break the connection the number of times for the digit you are trying to dial. So, again, to dial an 8 you would have to rapidly break the connection 8 times.

Step 4: Connect the Dialer to the PIC Chip.

Connect the rotary dialer to the PIC chip as seen in the diagram. Notice that I am reading in the state of the rotary dialer by using RC-timing. In other words, the PIC chip is counting the number of times it takes for a capacitor to discharge (which changes when resistance is added).

That is where the 20K resistor comes in. Adding this to the input allows for a clear differentiation between the signal from a closed and open rotary switch connection.

Step 5: Assemble the Code.

To program the chip, I used the MBasic development environment available from Basic Micro. MBasic, quite simply, is a variation of Basic designed for use with PIC chips. It is easily convertible into a more universal (useful) language.

The code is essentially determining when someone has turned the dial and then does edge-detection on the signal (determining low-high transitions) until the dial recoils to its initial state. After tallying the number of times it measures a signal transition, it then blinks the LED accordingly.

For instance, if you dial 3, the PIC will count three low-high transitions and then blink an LED 3 times.

The LED, as you may have inferred, is unnecessary for this to operate and is just there to give you visible feedback. You can substitute any output device that you deem necessary.

Here is some code:

CPU = 16F877
MHZ = 20
CONFIG 16254

clicker var word
startcountin var word
countclicks var word
repvar var word
clacker var word
largefig var word


countclicks = 0
repvar = 0
'sets/resets values

high B2
rctime B2,1,startcountin
countclicks = 0
if startcountin > 10 then goto countmeup
' checks to see if dial has been turned and goes to subroutine if it has

goto main



high B1
rctime B1,1,clacker
'sets compare value

goto countmeuploop



high B1
rctime B1,1,clicker
'checks counting value

largefig = clacker + 100
'sets a value for the threshold that will be larger
'than 0 but lesser than possible pin-high values

if largefig < clicker then
countclicks = countclicks + 1
'adds 1 value every time a low to high transition is recorded

high B2
rctime B2,1,startcountin

if startcountin < 10 then
if countclicks > 0 then
goto blink
goto main
'checks to see if the dial has recoiled back to its initial state
'if it has and a number was dialed it goes to the LED routine
'otherwise, if no number was dialed it goes to main

clacker = clicker
'resets the comparison value to the current pin value

goto countmeuploop
'no pauses AT ALL in this routine!



repvar = repvar + 1
'counts each repetition of this routine

high B3
pause 1000
low B3
pause 1000
'blinks the LED

if repvar = countclicks then
repvar = 0
goto main
'if the repetitions equal the number of times the LED should blink
'then it goes back to the main routine

goto blinker

Step 6: Testing.

If you did everything the same as I, it should work (see video).

If it doesn't work, make sure that you wired everything correctly and that the code is copied correctly. Also, be certain that your resonator (or crystal) is 20 MHZ. If you wrote your own code make sure there are no pauses in the routine that checks for low-high transitions.

Step 7: Go Beyond.

Figure out some sort of other use for the rotary dial other than blinking an LED.



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    Please be positive and constructive.




    I have a rotary dial, and I have often wanted to construct a wood box
    for it with a single VFD tube on the top that shines a digital number
    coinciding with the number dialed. I have very minimal aptitude for the
    deep electronics necessary, but I can make the box. Any diagram help
    you can render me, I would very much appreciate.

    How about adding on a DTMF encoder and speaker/cellphone headset connector? Perhaps a y-connector, too, for the headset connector. Or maybe something bluetooth...

    Seems to me that with BASIC-AVR also AVR-CPU's DO support DTMF coding !! Because clearly DTMF programming is completely supported in the Basic Compiler for AVR-Chips easily!

    By-the-way: I wrote a similar program in Flowcode that was published in Dutch Elektor April 2007.

    I like this, there are some retro-fans out there that could use this to connect the old dial phones to their phone lines.

    Hey...I was trying to think of a way of using it to input passwords or maybe a pin number that will switch on a PC or something..any ideas?

    just sayin': I really want to call the number on the phone, but I'll probably get charged a lot in long distance

    Great job. I was just wandering how i could transform an old phone to work with dtmf. I guees i have half of the answer. I was thinking of couting impulsions with a pic that would control a dtmf emitter when i found your intructuables. This is exectaly the starting point i needed as i was not sure how to connect the rotary switch to the ppic. This is just a porject in my head at the moment but i'll surely come bak if it goes furtuher

    The pic can generate DTMF tones easily. AVRs can't. You can also get another chip to do it. Holtek manufactures some that are cheap and easy to use.

    Use a HCF4017BEY to do it. They have 10 decoded outputs which could then be buffered and sent to some device which could use the signals.............only an idea, so you dont have to write any code.

    That's a really great idea. Thanks!