Rotating Car Mount for iPhone out of Recycled Electronics and Garage Junk

 by bigern00
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While preparing for a long road trip, I decided to to make a couple of mods to my pickup for system monitoring and convenience.  After adding a USB port in my dash for iPhone charging, i added an OBDII wifi dongle and downloaded an engine monitoring app (Rev2).  Next, I got to work on the mount.

I was more than miffed to find out that the only option for mounting it in my pickup (other than a universal "squeeze" style mount) was to buy a $30 mount from Lifeproof that is useless without purchasing another $30 mount from a third party.  I set off to make my own mount using recycled items as well as other odds & ends.
 
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Step 1: Parts & Tools

PARTS USED
  • Old PCB
  • Aluminum flat bar, 1" x 5" (more or less)
  • Aluminum angle, 1" x 3" (more or less)
  • Aluminum threshold, about 3" cutoff
  • Assorted screws from autopsied electronics
  • Nylon washers
  • Zinc washers with neoprene on one side
  • Thread lock solution
TOOLS USED
  • Drill or preferably drill press
  • Drill bits and countersink
  • 1/4" forstner bit
  • Metal files (triangular, mill second cut, and smooth)
  • 00 steel wool (for burnishing the aluminum)
  • Table saw
  • Bench vice
  • Square
  • Propane or MAPP gas torch
  • Ball peen hammer
haikuordie says: Jun 15, 2012. 4:31 PM
Nice finished look to it. Was the PCB just to make your phone fit tight enough not to fall out?
bigern00 (author) in reply to haikuordieJun 17, 2012. 5:59 AM
I used the recycled PCB as a structural element...it is the basic frame from which I added everything else
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