Rotating LED throwies driven by a Stirlingengine (eVoltis Stirlingmachine)

 by eVolti
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Titel main bearbeitet 1024.jpg
This is a hot-air machine (stirlingengine), built with some old computer-parts (heatsink and the head of an old harddisk). This Stirlingengine (and all others also) works with a temperature difference between the hot bottom side (e.g. heatet with a candle) and the colder topside (cooled with the heatsink of an old 486 CPU) of an metal can (e.g.hairspray).
Simplified the engine works as follows: The candle heats up the air in the tin can. Hot air needs more volume. While we have a nearly constant volume in the tin can, the pressure rises up. This will affect, that the main-piston moves up. Coupled over a simplified crank, a second auxiliary piston (inside the can and so big, that his volume is nearly half the volume of the can) moves down. So the hot air moves from the bottom side along the big piston to the topside with the heatsink. It cools the hot air so that a vacuum occurs and the main piston will be drawn down. Now the auxiliary piston moves up and the cold air moves from the upper side to the bottom, were the candle heats it up again. This will occur solang, as the temperatur difference between the top and bottom side is great enough.

But now lets go. Have fun with this instructable.


 
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Step 1: The main material

IMG_3031.jpg
At first go shopping and buy canned-beer, coke, peanuts or something else which is useable as a container.

You see, its not really important what kind of can you prefer.

ATTENTION: ALL DIAMETERS are in mm (Millimeter). 1 mm is 0.03936996 inch
The raster of the paper in some pictures is 5mm

Furthermore you need:
2 Lithium CR2032 cells (3V) and 2 LEDs .
A pipe (brass or aluminium) with an approx. diameter of 20 mm and a length of 40 mm. I used an old chromed pipe from a shower (that part, where the shower-head was mounted).
An old CPU heatsink.
The head of an old harddisk.
Bare wire (1.2mm) and a drill also 1.2 mm
Wire 0.8mm (elctronic equipment)
U-profile alumnium 20 mm x 7 mm x 100 mm.
2 component epoxy cement (coldmetal stick) or normal 2 component epoxy glue.
A small piece of styropor/styrofoam.
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blinkyblinky says: Oct 22, 2011. 9:05 AM
Awesome.

>insert jaw dropping sequence here.<

>Insert jaw lifting sequence here.<
_Scratch_ says: Jul 27, 2009. 9:12 AM
Does this thing go faster if u apply more heat????
theawesomeninja in reply to _Scratch_Jul 16, 2011. 9:50 PM
This engine is driven by the temperature difference between two parts of the engine. More heat difference = more speed
merseyless in reply to _Scratch_Jun 12, 2010. 1:12 AM
it should
smallfater says: Dec 5, 2010. 11:06 AM
Use small dc motor generator power for Led will be much Green and fun.
But still very good idea.
mnuma says: May 18, 2010. 6:42 PM
I like so much
macrumpton says: May 21, 2009. 6:47 AM
If you added a little coil and capacitor along with each LED with a few magnets situated near the flywheel, the motion of the flywheel could generate the power for the LED's.
knektek in reply to macrumptonJan 14, 2010. 1:17 PM
trying your idea
andy in reply to macrumptonSep 3, 2009. 12:56 PM
Good idea, since a hard drive has already been dissected there would be the option of the (voice) coil (assuming it can be extracted without destroying it - sometimes they are deeply embedded) or the stepper motor with some diodes to convert the AC to DC (or just wire a whole lot of LEDs across the four coil lines in different ways for a strobing effect). Probably a bad idea to spin the stepper around at that speed, not to mention difficult, So that option would probably work best with a belt linkage to the axle of the engine, the hdd platters could even be used to lend some inertia to the axle. drew
paulomichael says: Nov 2, 2009. 9:13 PM
Congrats! Nice work!
Redgerr says: Jul 24, 2009. 12:39 PM
wicked man, this is really really awsome!
patapon says: Jun 25, 2009. 2:10 PM
good luck!
karate5662 says: Jun 18, 2009. 6:03 AM
Imagine a V8 Stirling engine? I have to go try this now.
antienoob says: Jun 9, 2009. 11:12 PM
i realy like your stirling engine an am going to make it but i have a few questions before i start, so if you could message my user acount or post the answers here that would be nice. Q1: with the epoxy that makes the piston, what brand is it? Q2: where can i find a hdd head from? Q3:where can i find a heatsink from?
ja.dzado in reply to antienoobJun 18, 2009. 5:36 AM
Q1: with the epoxy that makes the piston, what brand is it?
I don't know
Q2: where can i find a hdd head from?
An old harddrive laying around
Q3:where can i find a heatsink from?
An old heatsink laying around

My best suggestion if you don't have these just laying around--go to a thrift store until you find an old pc--then harvest it.
thecheatscalc in reply to antienoobJun 15, 2009. 8:53 PM
Note that it actually doesn't even have to be a putty "kneading" epoxy, it can be a 2 part pour/mixable epoxy. It's all about making SURE it doesn't Stick! (If you use 2 part liquid epoxies, 5min epoxy works the best I've found) Also note, that there's probably one angle that the piston will slide smoothly if done properly, so there's no need to sand it down. BUT, if you can't get it to go smoothly, it's ok to sand it. Anyways, interesting job using the putty epoxy, I never thought it would work when I made mine a while back.... hmm... probably a lot easier to work with too... Oh, and careful with that Styrofoam, if you run it too long it'll melt. I bet some lava rock would work pretty good though... cool pictures by the way! like the instructable!
Holden_vy_s in reply to antienoobJun 15, 2009. 6:33 PM
Why does the brand matter? Just buy a decent priced one. Your can find the HDD head from a hard drive. Your can find the heatsink from an old computer. If you can find an old computer that is'nt needed you can salvage the HDD head also. If you cannot find an old computer you could buy a heatsink online.
BOOJAN says: Jun 1, 2009. 1:40 PM
huh...I will start gathering the parts ASAP...it looks like a cool toy
KevinM says: May 26, 2009. 4:07 PM
Stirling engines are awesome! I can't wait to see one of these: http://www.msi.com/index.php?func=newsdesc&news_no=591
computer_guy says: May 24, 2009. 8:37 PM
W00T! Nice job. I like how this is like a steam piston style.
fwjs28 says: May 19, 2009. 4:37 PM
it would be awesome to add multiple LEDs along the length of the arm (of different colors) like this thinger and watch it spin in the dark
eVolti (author) in reply to fwjs28May 24, 2009. 8:40 AM
That's true. But it should only be a suggestion (and.... I had only 2 lithium cells).
fwjs28 in reply to eVoltiMay 24, 2009. 2:12 PM
it should only be a suggestion? im afraid im a bit confused...
Sandisk1duo says: May 19, 2009. 6:29 PM
can you power it off a shining light bulb?
eVolti (author) in reply to Sandisk1duoMay 24, 2009. 8:48 AM
Yes, it's possible. I tested this with a 12 V, 35W(att) Halogen-spot. If the distance between spot and bottom is approx. 1 inch, it will run.
Sandisk1duo in reply to eVoltiMay 24, 2009. 9:05 AM
will it run quickly?
eVolti (author) in reply to Sandisk1duoMay 24, 2009. 12:38 PM
No, not very fast. I think it will run with approx. 60 turns per minute.
jeff-o in reply to Sandisk1duoMay 22, 2009. 8:08 AM
Can you power it from the heat present on a hot water pipe?
Sandisk1duo in reply to jeff-oMay 22, 2009. 3:01 PM
probably not
sect says: May 21, 2009. 2:56 AM
Is there any issues with cutting a pressurised container?
eVolti (author) in reply to sectMay 24, 2009. 11:36 AM
Don't cut a container under pressure !! It's much safer to use container from canned-beer, red-bull, coke or so. I have revised the instruction (step 3).
denanderen in reply to sectMay 21, 2009. 4:15 AM
probably that it's filled with highly flammable chemicals that can ignite on a few simple sparks... try to keep the can open (by pushing the button down with a weight or something) overnight before you start cutting.
mad_scientist says: May 19, 2009. 9:30 PM
I like this sterling engine design a lot, thanks for posting this! We should call these LED spinnies instead of throwies.
eVolti (author) in reply to mad_scientistMay 24, 2009. 8:54 AM
Thanks, that's a good suggestion. But - if you power the sterling engine with much more heat, it's possible that the "spinnies" becomes "throwies" ;-)
ERCCRE123 says: May 19, 2009. 3:13 PM
Nice project, but the question i have: is the weight in the back supposed to act like a flywheel?
eVolti (author) in reply to ERCCRE123May 24, 2009. 8:31 AM
No. This is only to compensate the weight of the auxiliary piston.
slipknot rules says: May 22, 2009. 8:16 PM
i wonder how fast this could go if you made the heat source more powerful
samando says: May 22, 2009. 3:30 PM
i've wanted to build a simple stirling engine for ages, but there's one problem- all of the simple engines look awful and the good looking ones are complex- But not this one..
rimar2000 says: May 22, 2009. 9:41 AM
Very interesting!
hot-fresh-rider says: May 21, 2009. 11:54 AM
5/5 and heart !
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