I seem to have portable drills that have battery packs that eventually fail. Sometimes I can get replacement battery packs but sometimes I can't. I have seen workable drills with bad batteries at yard sales for just a few dollars. Recycle and reuse them.
In the example I show here I actually bought these cheap drills for the battery packs and chargers so I had the drills but no batteries.
Almost any drill powered by 9 VDC to 18 VDC battery packs can run off a car battery. Just add a convenient length of low voltage wire and a couple of battery clips and you have a handy recycled drill to use anywhere there is a 12 volt battery. I carry one in my car and have another one in my boat.
Some soldering is required but the whole project shouldn't take more than about 30 minutes.
Obviously I should have searched Instructables before I published this. There are already a number of IBLs you can find by searching "12 volt drill". So now there is one more. (:
Step 1: Tools and Parts
Drill with dead or missing battery pack
Landscape low-voltage 16/2 wire (Lowes #210913, 50', enough for 2-5 drills) $13
Battery clips (Lowes #29745) $3
Step 2: Connect Wire to Drill
I didn't have the battery so I wired directly to the contacts in the base of the drill.
Decide on how long you want your cord to be. I have found a 10' length of wire is a good general-use length. If you want to be able to reach any place around the opposite end of your car or boat then measure out what you need to reach back to the battery.
- Drill two side-by-side 3/16" holes for wire to enter the base.
- Run the wire through oval hole into the battery pack or the drill base.
- Strip the ends of wire and tin them.
- Clean and tin the contacts in the drill base where the wires will attach.
- Solder the wires to the contacts.
- Tape over the base or reassemble the old battery case.
Step 3: Add Battery Clips
- Tie an electrician's knot (Pic 2) at the end of the split.
- Strip and tin the wire ends.
- Solder on the battery clips.
Note: It really doesn't matter which wire is red and which wire is black. You will just change the direction switch on the drill to go forward or reverse.
Step 4: Some Uses
In a truck: socket wrench with quick connect drill adapter, fence repair out in the field, portable paint stirrer.
In a boat: All kinds of drilling and polishing without any shock hazard from shore power and no battery to keep charged.
Now you have a drill that is easy to store, light and never has a dead battery!