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This is an outdoor curtain which separates a bathroom area from a patio area.  It is made of fiberglass mat material impregnated with clear silicone rubber.  The blue plastic tarps I used previously looked cheap, deteriorated from sunlight and had to be replaced every couple of years.  The silicone is supposedly guaranteed for 50 years outdoors, so hopefully this curtain will be more economical in the long run.  I used about $35 worth of silicone to make the curtain.  A friend gave me the mat material. 

The thin, rubbery material also has promise for other uses, such as tarps, or camping equipment.  It is tear resistant, and can be patched with more silicone. 

Although translucent, I find the curtain visually opaque enough for privacy.  Over the years, algae will grow over it, as it does on the walls, which will further increase opacity and make the curtain blend in more with nature.  If one wanted to get fancy with designs, one could "paint" on it with colored silicone rubber, but I like it just the way it is. 

Step 1: Making the Material

The basic idea is that silicone can be forced through the space between the glass fibers to saturate the mat material with silicone.   Due to wrinkles in the sheet plastic below and the inability of the relatively inflexible mat material to follow all the wrinkles, some defects are created on the bottom side of the material.  To remedy that problem, after the silicone hardens up, it is pealed off the plastic, turned over, and covered with a little more silicone to doctor up the surface. 

If I had a factory to make this material, I would probably try to find a rigid and smooth floor surface to work on that the silicone wouldn't stick to.  That would avoid the wrinkles and bottom side defects and make saturation a one-step procedure. 

It is easy to apply the silicone rubber.  Just squeeze some out on the mat material and spread it around with the palette knife.  Press down firmly.  The final thickness of the saturated material is basically the same as that of the raw material. 

Step 2: Embedding Nylon Twine at the Top

To embed twine at the top, and thus make a secure lump for the shower curtain rings to grab onto, first pencil the fold line.  Next, fold the dry material over to make a crease and help folding later.   Lay down a bead of silicone on the fold line, press the twine into the silicone bead, fold it over and squeegee more silicone over the folded material.  The silicone can be forced through the double layer of mat material to stick them both together. 

Although the material itself is very tear-resistant, the twine reinforces the edge even more. 

Step 3: Hanging the Curtain

These are old shower curtain rings that I scavenged many years ago.  They are springy clips that open up when the ring is squeezed and then close firmly when released. 

Step 4: Two Ways of Working

You can make a big sheet of the material and then cut it to size with scissors, or you can cut the mat material to size and just saturate the piece you want with silicone.  The latter method avoids wasting material to make scraps, but then again scraps are sometimes useful for other projects.  Silicone that passes over the edge of the material can be trimmed off later with scissors.   

Step 5: Reusing the Empty Silicone Cartridges

I try to recycle everything I can.  Since I am also an artist, I buy my acrylic paints in bulk, in pint jars.  Opening and closing the jars all the time allows air into the jars which causes some paint to dry in the jar and get wasted.  To avoid wasting paint, I transfer it from the jars into the empty silicone cartridges, replacing the original end plugs and capping the nozzles with silicone rubber caps I form over the tips of unused cartridges. 

To access the paint, I put the cartridge into the cartridge gun, uncap the nozzle, and squeeze out the paint I need, recapping the nozzle when finished.  There is never any wrestling with caps glued in place by dried paint since the paint doesn't stick well to the silicone rubber caps. 

After emptying the cartridge, remove the plug, wait for the silicone to harden up, and then remove it from the cartridge and plug. 

Wow! Wonderful upcycling idea for silicone-cartridges. I can imagine how useful those "paint-cartridges" would be to an artist. *thumbsup*
Thanks. They can also be used to make nice maracas, using two of the plunger cups to position the seeds in the end of the cartridge. Great inexpensive musical toys for kids of all ages!
 I've been wanting to build a sailboat that uses the poly tarps for sails.  Now I want to look into this instead, as i never really liked the "trashy" look of the tarp sails.  Nice idea, thanks.
They might make good sails.&nbsp; Good luck.&nbsp; <br /> <br /> You can mix powdered pigments with clear silicone to get colored silicone for painting the sail with.&nbsp; <br /> <br /> The material is flammable, however, and is heavier than the poly tarps.&nbsp; Experiment with the material on a small scale first.<br />
You use some interesting materials, why glass instead of e.g. cotton?<br /> <br /> L<br />
I'm hoping that glass will hold up better under ultraviolet rays than cotton would.&nbsp;&nbsp; Also, organics rot if water does reach them.&nbsp;&nbsp; Also, someone gave me the roll of glass mat material, so I had it on hand free.&nbsp; <br />
The glass will last longer true, I wouldn't know about the silicone though?<br /> <br /> L<br />
The silicone cartridge says, &quot;50 yr. durability guarantee&quot;.&nbsp; <br />
yet another great ible! probably will be featured !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

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Bio: I'm a refugee from Los Angeles, living in backwoods Puerto Rico for about 35 years now and loving it. I built my own home ... More »
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