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In this Instructable I will let you know the basic building block of a Quadcopter and how to make it in a very simple way.Only thing you need is some skill on Soldering and few basic tools.I think it will give opportunity to the new hobbyists to sharpen their skills on this platform.

[ Play Video ]

To demonstrate the process I choose Hubsan X4 -H107.Because its parts are very cheap, easily available,huge community resources in the internet.For a beginner I think it is one of the best Quadcopter to get started.

Note : If you already have a HUBSAN X4 then this guide will be helpful to repair it after a fatal crush.Just follow the steps in the reverse order.

What is a Quadcopter :

A Quadcopter is a type of helicopter with four ( Quad ) rotors, so it is known as Quadrotor. Because of its unique design, it allows a more stable platform, making it ideal for surveillance and aerial photography. A normal helicopter has one big motor to provide all the lifting power but a Quadrotor has four motors all work together to produce upward thrust and each motor lifts only one fourth of the total weight. The Quadcopter’s movement is controlled by varying the relative speed of each motor.

How it is Work :

A Quadcopter depends on the flight controller and Electronics Speed Controller (ECS) to distribute the correct speed to each of the 4 motors depending on what we want it to do.I found a great article on basics of Quadcopter on Learn Robotix blog. You can go through it to get more clear ideas.I am attaching the links below

http://learnrobotix.com/uavs/quadcopter-basics/wha...

How Do Quadcopters and Multicopters Fly?

Step 1: Parts and Tools Required :

Parts Required :

1. Flight Controller Module Rx ( H107-A43 ) - Amazon

2. Body Shell (H107-A21) - Amazon

3.Motors (H107-A23) - Amazon

4.Propellers (H107-A02) - Amazon

5.Rubber Feet (H107-A29) - Amazon

6.Blue LEDs (H107-A32) - Amazon

7.Red LEDs ( H107C-A33) - Amazon

8.Screw Sets ( H107-A07) - Amazon

9. Protection Cover ( H107C-20 ) - Amazon

10. Battery ( H107-A24 ) - Amazon

11. Charger - Amazon

12. Transmitter ( H107-16 ) - Amazon

13. Wrench ( H107 A11 ) - Amazon


Tools Required:

1.Soldering Iron ( Amazon )

2.Wire Cutter ( Amazon )

3.Wire Stripper ( Amazon )

4.Screw Driver (Amazon )

Step 2: Installing the Flight Controller ( Rx )

To control the Quadcopter and make the entire structure stable in air,it needs an electronic system which is called Flight Controller.It is the brain of the Quadcopter and uses gyros to keep the aircraft stable.

The Hubsan X4 Receiver Module ( Flight Controller Board ) has gyroscope, accelerometer, and radio receiver all placed onto a single PCB board to minimize space requirements and complexity.Another good thing is that all the soldering pads on the board are named neatly. So you can solder the motors and LEDs very easily.

The main components on the board are:

1. Hubsan HBS002 Processor

2. Invensense ITG-3050 Integrated Triple-Axis Gyroscope

3. 16 MHz Quartz Crystal Oscillator

4. 3210AP 3-Axis Accelerometer

5. A7105 2.4GHz Wireless Module

Step 3: Mount the LEDs

LEDs are very helpful during the night flying.There are 6 LEDs on Hubsan-X4 ,two on board and remaining fours are to be installed in each arm (near the motors). There are two pairs of LEDs i.e RED and BLUE.We have to installed the Blue pairs on the front and Red pair on the back side of the Quadcopter.

The LEDs have a red positive leads and a yellow/bronze negative lead.You can identify the colour by closer inspection, it looks like the heat shrink on the positive lead matches the LED colour.

Insert the wires of the LEDs in to the slots given in the each arm end.

Use a tweezers to thread the LED wires in to the leg slots.

Before going to solder,check it by using a coin cell.You may do this earlier also.I have found one of my red LED was damaged during shipping.

Then Solder the LEDs to the Flight controller.You can see soldering pads on the board are named neatly ( LED3, LED4 , LED5 and LED6 )

.

Step 4: Mount the Motors

The motors with the help of propellers provide lift and direction to the Quadcopter. They are controlled by Electronics Speed Controller.The Hubsan X4 Controller circuit board has a neat design where it´s almost impossible to connect wrong motor to wrong connections.There are two different type of motors clockwise (CW) and counter clockwise (CCW).The motors come with different coloured wire to identify it easily.

Clockwise -- Black and White Wire

Counter Clock Wise -- Red and Blue

Insert the wire and press the motor from top side to fix it.

Use a tweezers to thread the motors wires in to the arms.Put it just above the LEDs wires.

Then trim the extra wires by the wire cutter.

Solder the wires to the corresponding solder pads ( M1,M2,M3 and M4 )

Note : 1. The diagonal motors are of same type. 2. Black and Blue wires are negative.

Step 5: Install the Propellers

The propellers are mounted on each of the motors to provide the required thrust.

The 4 propellers are actually not identical. On closer look you can see that the propellers are tilted in different direction.By making the propeller pairs spin in each direction, but also having opposite tilting, all of them will provide lifting thrust without spinning in the same direction. This makes it possible for the Quadcopter to stabilize the yaw rotation, which is the rotation around itself.

There are two pairs of propeller.They comes with variety of colours. I ordered the black and green pairs.

On closer look you can see they are named like " A" and " B".

Insert the black pairs in to the front side motors shaft.

Then insert the green pairs in to the back side motors shaft.Remember the diagonal blades are of same name.

i.e On a particular diagonal one Green A blade and another black A blade.

Step 6: Fix the Rubber Feet

Rubber feet are used to absorb the shocks from the 4 landing gears during the landing.It prevents the motors and the Quadcopter from severe shocks during crushing or falling from a height.

Slightly open the rubber slots and fix it to the each landing gear bottom projection.

Step 7: Close the Lower Shell

The lower shell have two parts the shell itself and the battery compartment.

First put the battery compartment in to the lower shell.

Fix it to the upper shell.The screw holes should be aligned.

Tighten the 2 screws on each side.

Finally apply pressure downwards on each arm to snap the lower body.

Step 8: Insert the Battery

LiPo batteries are used to provide power to the Quadcopter.

You can never have enough batteries when it comes to flying your Hubsan X4! With a flight time of just 5 to 8 minutes on a full charge, it is imperative that you own at least a couple of spare batteries to be able to continue flying your drone without any stopping. And if you are close to a charging source, then you can have you non-stop playtime!

Insert the battery in to the bottom battery compartment .

Twist the wires and squeeze them in to the notched holder as shown in above pics.

Make sure the battery and wires are pushed in to the end of battery compartment, so they will not negatively affect the centre of gravity and cause unstable flight.

Step 9: Protection Cover Blades Guard

If you are a beginner at flying a Quadcopter then you must ensure that you protect the blades of your Quad as much as possible by attaching a protection cover. Due to crashing or a shaky landing the blade can easily break or get damaged, ruining your flying experience.

Remove the propellers by the wrench. Position the cover four holes with the motor.

Press each of them on to the motors

Then re-install the propellers in their correct positions.

Step 10: Transmitter ( Tx )

The transmitter ( Radio Controller ) is a control unit for ground pilot to control the Quadcopter in the air.The transmitter uses Radio Waves ( 2.4 GHz) to communicate with the Quadcopter's receiver unit.The most common features of of the Transmitters are

1. Channels : Each channel allows one individual thing on the Quadcopter to be controlled. For example in a 4 channel Transmitter, one channel for throttle, one channel for turning right and left, one channel for pitching forward and backward, one for rolling left and right.

2. Modes : There are 2 different Modes – mode one and mode two. It’s basically different control configuration.

The mode one configuration has the elevator control on the left joystick and the throttle on the right one. The mode two has the elevator control on the right joystick and the motor throttle on the left one

You can also use your smartphone as a Transmitter.If you are interested have a look the following Instructable by vshymanskyy.

https://www.instructables.com/id/Control-quadcopter...

Step 11: Test Flying

Hey, finally you made the Quadcopter, now it is time to fly !!!

Connect the battery plug with correct polarity. Then all LEDS should be light up ( blinking )

Power up the Transmitter by sliding the switch in the upward direction.

After few seconds you will listen a beep sound and see the LED should glow constantly.It indicates that your Quadcopter is paired successfully.

Now slowly raise the throttle stick and enjoy the flight.


Note : If the Quadcopter is not stable in the air, calibrate the transmitter.


If you enjoyed this article, don’t forget to pass it along!

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Thank you !!! " Happy New Year "

It Supet cool !
<p>Glad you like the ible.</p>
<p>excellent work as always!</p>
<p>Thanks friend.</p>
<p>My daughter bought me one of these, and of course, I broke it the second time I took it out. I need a new motor, and your parts list shows me where to get one (all 4) to get the copter ready for it's next crash. Thanks for the great instructable.</p>
<p>Glad you like it.</p><p>I hope now you can repair it.</p><p>Good luck.</p>
<p>you can buy these for about 60$, and your parts came to 122$+</p><p>??</p>
<p>Well, there are nothing but goo.gl shortlink URLs that are links to Amazon with the same affiliate tag on each one, so...</p>
<p>Nice Instructable. I'm so going to make one now.</p>
Thanks :)<br>
<p>This is a good beginner tutorial on the components and assembly of a quadcopter. I think this would be an excellent thing to do if you're interested in drones/quadcopters/RC in general. While buying the parts individually might be more expensive than just getting the whole unit, the skills you pick up while putting it all together make it worthwhile. Since novice quad pilots will most likely experience a catostrophic crash at some point, it is very helpful to have the skills and experience to repair your model. </p>
<p>Thanks </p><p>You are absolutely correct. </p>
<p>Hi Deba, </p><p>Good instructional guide but this quad uses DC brush motors, can you please explain the need for an ESC. Furthermore because they are DC motors the CW and CCW motors are interchangeable, just reverse the polarity as I have done this before because the vendor provide me spare motors all of the same kind.</p><p>Cheers</p>
<p>Hi,</p><p>You are right. There is no role of ESC for these motors.</p><p>I mentioned it to give a touch to the beginners.</p>
<p>Ya, cool project and the micro- soldering is fun too. </p><p>Some of my tips on this are: the arms of the shell have A or B on them near the motor so you can tell which prop goes where. </p><p>I bought the full quad with TX; quad and lipos ready to go, then got a couple of the 8mm motor crash kits and FCB. I went this route because the bigger motor without the cam makes this quad fast. </p>
<p>well i don't think make= assemble </p>
<p>I know</p>
<p>As others have pointed out, this is really assembling not making. The point I want to make is though is when putting the LED's in, you are actually far better off putting them in facing down rather than up, it improves visibility quite dramatically (especially when flying above you).</p>
<p>it is more like &quot;simple guide how to assemble quadcopter&quot;</p>
<p>That is what I was thinking. There is a long way between &quot;make&quot; and &quot;assemble&quot; I didnt see any instructions for how to make each component!!! I would like to see that.</p>
<p>Hi deba wish you a very happy and prosperous new year. Awesome work . ..I'm very much interested in doing this QUADCOPTER... Whether i can buy all these parts in an electronic spare parts shop? which one will be convenient online shopping or later one. In case of using amazon.in,how long it will take to get these necessary parts (chennai)</p>
I think its difficult to get parts at local shop.You can buy it from Amazon or eBay.
<p>Very nice, tempted to get one !</p><p>Just wondering - what is the reach of the transmitter ?</p>
Range is around 200ft
<p>really nice write up, great work</p>
Thank You.
Thank you so much for sharing the links! I still have some gift cards left. A question, in total how much did it cost you?<br><br>Apart from this, amazing tutorial! I always wanted to make a quadcopter.
Hi Happy New Year.<br>I forgot the total amount, you can just add it :).I think it should be below $50 if you don't take extra propellers and batteries.
<p>All the parts you listed come out to about $113. You can get a complete Hubsan for about $45.</p>
<p>if i use my iPad as the transmitter will it work with the same receiver you mentioned at the beginning??</p>
<p>no.</p>
I've got a few quad but there is only one in my heart. The Hubsan! Thanks for this share.
<p>Same here :)</p><p>It's really awesome Quad.</p>
Nice. Now question is, can I have those parts in amazon.in? Am from India. . And what about controlling it with android mobile? ( I guess the 2.4 GHz receiver is a WiFi module).
<p>You can get the parts from Amaazon.in.You are righ,t the reaciver is a on boarf WiFi module</p><p>You can buy the parts from the following link.</p><p><a href="http://www.amazon.in/s/ref=nb_sb_ss_i_2_6?url=search-alias%3Daps&field-keywords=hubsan+x4+h107c&sprefix=Hubsan%2Caps%2C687">http://www.amazon.in/s/ref=nb_sb_ss_i_2_6?url=sear...</a></p>
<p>Lovely Quad-copter,thanks for sharing</p>
<p>Glad you like it.</p>

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Bio: I am an Electrical Engineer.I love to harvest Solar Energy and make things by recycling old stuffs. I believe &quot;&quot;IF YOU TRY YOU MIGHT ... More »
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