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S.P.R.E.E. (Solar Photovoltaic Renewable Electron Encapsulator), a Compact, Durable, and Portable Solar Energy Generator

S.P.R.E.E. (Solar Photovoltaic Renewable Electron Encapsulator), a Compact, Durable, and Portable Solar Energy Generator
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For under $160 you can construct a S.P.R.E.E. to harness clean carbon-free solar electricity to power your portable electronic devices.

Project: S.P.R.E.E. (Solar Photovoltaic Renewable Electron Encapsulator), is an experiment in alternative energy and solar generated electricty.The impetus for construction was the desire to have my cellular phone and other small electronics run entirely from free* renewable solar energy.

The goal was to spend the least amount of money possible to design, construct, and maintain a portable, weather-proof, small-scale solar powered battery charger to re-charge any small electronics. Since I live in Southern California, with plenty of sun, the plan is to leave it charging on my balcony during the day, then charge my cellular phone at night. Note: Do not place on a balcony rail like I did, that was just for the picture.

My design was inspired from a do-it-yourself section I saw in Popular Science. The DIY section in Popular Science was a good start, but it lacked complete directions. I did like how article listed how much and where to purchase components.

After reading that article, I searched other corners of the internet and developed my own design. I then researched the project, and gathered the parts for about $160, including taxes and shipping costs. I have friends that own an auto shop, RPM Brakes who let me use their multimeter, soldering iron, and they had plenty of extra connectors around.

I have added several optional modifications in Step 5.


 
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Step 1Gather Components for S.P.R.E.E.

Gather Components for S.P.R.E.E.
The components are very basic, involving a photovoltaic panel, a rechargeable battery, a charge controller, and the sun. You should not spend more that $160, unless money is no object to you. Not the case for me.

5-watt, 12-volt photovoltaic panel, $36, eBay, Solar Cynergy: PV-SC005J17
1/4" mono plug (2), $1, allelectronics.com, SPH
DC solar charge controller, $28, allelectronics.com, SCN-2
12-volt 12-AH rechargeable battery, $40, allelectronics.com, GC-1214
10-feet of 18-gauge wire, $3, allelectronics.com, WRB-18
cigarette lighter "Y" adapter, $4, allelectronics.com, CLP-Y
200-watt power inverter, $17, walmart.com, 001088173
plastic box with split folding lids, $5, target medium bin
wood/hardware for mounting, $4, lowe's, 1x3x4, screws

This leaves about $22 for random parts, upgrades, accessories, shipping fees and taxes.

Necessary tools: Power drill and creativity.
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123 comments
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Sep 5, 2011. 5:34 PMUQONYX says:
to make a simple sun tracker, you can take an old clock and go to a clock store or somewhere and ask to switch the gears to metal, then attach the panelto the hour hand/ pivot so that it turns a little as the hours move
May 22, 2009. 12:02 PMrookie1 says:
Good job! How big would things have to be to run a shop of house on this? Or maybe just a heater or fan/air conditioner for a shop?
Aug 13, 2011. 3:35 AMKaljakaaleppi says:
One of these would be good for several fans, assuming under 100W per fan:

http://www.altestore.com/store/Solar-Panels/Suntech-STP280-24Vd-280W-24V-Solar-Panel/p9009/

This without running the fan during nights. If you need excess energy to be released during the night, then the panel obviously needs to be putting out more wattage (plus a proper battery bank).

But for a AC you would need several more. If an ac-unit is around 1500W (approx, here close to the polar circle we do not have need for AC :), then the panels need to put out more than 1500W, especially if you intend to run the AC after the sun has set (or is too low for effective production of electricity). and then you need a decent set of batteries (€€€) to storage the energy, and a charge controller (€€€) to cope with the currents.

1500W in those panels above is over 3000USD. And 1,5kWh costs here 15 eurocents. The electricity coming out from the wall outlet is still so cheap there is relly no way to produce it cheply yourself... Altohought I'm still looking for some panels myself, to make a waterheater, but then I need to scavenge the panels from somewhere cheap :).
Aug 4, 2011. 2:11 AMHeygalicious says:
You may or may not be interested but "Spraoi" is Gaelic for Fun, and is pronounced the same as spree!
Jun 15, 2011. 3:34 AMhemanath says:
I want to know how silicon solar cells are manufactured
Jun 13, 2011. 4:36 AMOle bally says:
Hey Charlitron, I live in a country where we can't just transfer funds and so I'm doomed to not be able to become a Pro Member!
Have you or any of the other members ever looked at the 'Henry Moray' website or the Tesla site? This is about FREE electricity using 'cosmic energy'! You Pro members on this site are jut the people to give this thing a proper try and tell us all if it really works! Tesla and Moray were pioneers in the energy field! Please have a look and give me yr comments!
Jun 10, 2009. 4:19 PMsolarlover says:
Can I use a 4-watt, 12-volt solar panel and a 300-watt power inverter and keep everything else the same? Will it still work?
Jun 11, 2009. 1:00 AMAndruha1123 says:
yes it will
Aug 10, 2008. 8:57 AMvcampos2000 says:
I am new to this: How do you know which wire is positive and which is neutral? I know the mono jack terminals are marked but I don't see any markings on the cigarette adaptor.
Jan 30, 2011. 12:55 PMAstinsan says:
Get a multi meter. Connect the leads and touch a test lead to one side of the circut and one to the other. If its a digital guage it will show a plus or minus on one side of the reading. If it is a - it means you connected the meter backwards and the multimeters test lead + (or red) is on negative voltage in a DC curcit.

Cig adaptors are standard. The center nub of the mail and female cig plug is positive. This should be on all systems. pinouts.ru is a good place to get this kind of information.
Sep 6, 2009. 7:20 AMeytschayim says:
Hi there, about the soldering. I see that you just took one wire and soldered it to the part of the plug for the signal wire in a music cable, and one wire to the part of the plug that is for the ground wire in a music cable. does it matter which is which for the cigarette socket. How did you know which wire to solder to which part of the plug? thanks! I'm building mine right now!
Aug 13, 2008. 2:45 PMvcampos2000 says:
What did you do with the Amp meter? I saw it in th photo but not in the finished project.
Aug 27, 2008. 9:02 PMtech3312 says:
Try investing like a volt meter but in this case since you have a charge controller it's unnecessary. I would carry one in case if there's any problems with it

I'm planning a large scale for backup
Jan 30, 2011. 12:57 PMAstinsan says:
Volt meters can be purchased at hardware stores for under 15$ I found one at Home depot for 9.99. Everyone who works with power should have this basic tool. It can tell you if you really turned off the power to a wall socket.
Dec 4, 2010. 6:00 PMNoblenutria says:
Don't you need around 14.8 volts to charge a 12 volt battery? Usually the voltage of the panels are higher than the voltage of the battery. I looked at the specs for the charge controller. It says it works with an open panel voltage of 21 to 24 volts. Your panel is 12 volts.
Nov 23, 2010. 1:16 AMinstructables3 says:
If I used this along with a car battery or motorcycle battery then I have free power for all of my gadgets.

This plus a small cheap $5 inverter (with usb output) nets me FREE clean power.

http://www.canadiantire.ca/AST/browse/4/Auto/SolarPortablePower/SolarEnergy/PRD~0111894P/1W%252BPowersports%252BSolar%252BCharger.jsp?locale=en#BVQAWidgetID

I would not need a solar charge controller with this unit either.

Can someone please confirm my thoughts here.
thanks!
Jul 23, 2010. 11:11 PMSielock says:
I am a little confused with the mono plug, is there advantage to that over using the load terminals on the controller?
Mar 17, 2010. 10:01 AMsagebrushjoe says:
I built this last year with all the recommended components but like a previous post my battery does not seem to be charging.  I have my solar panel in a southeast facing window so it gets a lot of morning sun but still no luck.  do I need more sun?
Apr 12, 2010. 7:46 PMnepheron says:
Test it with a multimeter. Maybe you have a short.
Apr 12, 2010. 2:45 PMnepheron says:
 Here's mine: 

It's 5v .46 amps ( USB charger)
Apr 18, 2009. 12:36 PMsurfacescan says:
How many mobile phones could I charge at once with this device? I am looking for a mobile charger that could be used as a business in rural africa where some people walk 14km to charge their mobile phones! Would this be a good project for people to start small businesses? What modifications would need to be made?
Apr 18, 2009. 12:56 PMsurfacescan says:
would a couple of these 3-way splitters do the trick?

http://www.modernoutpost.com/gear/details/wn_3way_socket.php
Mar 21, 2010. 11:26 AMbmnot says:
Very indepth instructions.
However, I have one question

How does the dc panel meter connect to the setup?
Mar 2, 2010. 4:15 PMbroken_to_fix says:
 hmmmmmm i dont know were to get any of that lol
Jan 31, 2010. 11:29 AMJamesRPatrick says:
Does this type of battery need to be kept upright? I would have to turn the case sideways to make it portable.
Dec 8, 2009. 9:23 AMplanetplosion says:
what if I have a 12VDC to 115VAC POWER INVERTER?  350W Continuous.  I found one and would rather not buy a 200W inverter if necessary
Nov 23, 2009. 1:26 PMknektek says:
Excellent project! couldnt of you just used a 12vregulator to make sure you dont burn out the output
Oct 16, 2009. 9:14 AMjugome says:

Sep 27, 2009. 3:21 PMsunami says:
how can i make this into a science fair project
Aug 27, 2009. 10:42 PMjensene6 says:
Will this setup charge the battery if it is totally dead? I built this and it worked fine for a couple days but now the battery is reading low about 10.5 volts and even when I leave it in the sun all day it doesn't seem to change anything.
Jul 25, 2009. 8:51 PMpatdoherty says:
very cool but it is inefficient since your stepping up the power to 120 ac then stepping it down to whatever your cell phone is it would be better to plug a car phone charger in
Jul 8, 2009. 11:31 AMgiffhorn says:
Excellent site- I just finished making my own type of box and decided to use your controller box as well (SCN2). However I hooked mine up to a 200W inverter and already blew the fuse once (in the controller). Is the inverter too big for that inverter?
Jul 3, 2009. 12:23 PMusaeagle09 says:
could there be a possible way to slim the box because i am making a solar ps2 to play ratchet deadlocked on my 1hour 30 min bus rid home from school.
Aug 11, 2008. 3:52 AMpanstar1 says:
(removed by author or community request)
Jan 7, 2009. 10:34 AMevanwehrer says:
Sealed lead-acid?
Jun 29, 2009. 4:34 PMReCreate says:
You can screw the sealed part, they are mostly very poorly sealed, you can open them and refill them, Though the opening process is a little harder, Aka being a sealed lead acid battery ;)
May 7, 2009. 5:02 PMmbainrot says:
Sealed lead acid or SLA are a type of lead acid battery in which the battery is sealed. The difference is that most SLA batteries are usually of the gel type or absorbant glass mat type. Contrary to their name they're actually not perfectly sealed, they have a valve so that should over charging occur, the battery wont explode spewing battery acid napalm everywhere. The major functional difference between wet cell lead acid (car battery) and sealed lead acid is the fact that due to their design, the SLA's can't cope with high discharging/high charging currents, and are more difficult to recover from sulfication (due to the lack of ability to pour chemicals into the battery to attempt to recover) The other major difference is nearly all SLA batteries are maintenance free, you just have to keep 'em charged up as to avoid the dreaded sulfication
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