Step 3Wire S.P.R.E.E.
The charge controller has a 12 volt output. This output is in the form of a 1/4 inch mono jack. The first step involves cutting off the cigarette lighter plug from the Y-adapter and soldering the mono plug to the cigarette lighter socket. (Since it was a Y adapter, and there was 2 sockets, I made 2 mono-plug-to cigarette-socket "connectors", one as a backup) Make sure to test your connections.
Connect the photovoltaic panel to the charge controller. Insert the 1/4 inch mono jack into the 12 volt output of the charge controller. Check your connections again.
I drilled a hole in the plastic box top, and then attached 2 wooden boards to the top of the box. I then attached the photovoltaic panel to 1/2 inch square wooden dowels. I then created a hinge using speaker wire and screws, which holds the photovolatic panel secure yet allows tilt from 90 to 180 degrees. Then I drilled another hole and inserted the mono jack and left the 12 volt cigarette lighter outside of the housing, but made a holster for it by using a zip-tie.
More about modifications in step 5.
| « Previous Step | Download PDFView All Steps | Next Step » |















































Cig adaptors are standard. The center nub of the mail and female cig plug is positive. This should be on all systems. pinouts.ru is a good place to get this kind of information.
For the cigarette adapter, there is also a similar 'tip' (which looks like a little button on the end of the cigarette adapter), and a similar "sleeve" (which are the side metal contacts of the cigarette lighter). Before I snipped the cable, I stripped the cable right next to the cigarette adapter and traced the wires and marked the tip (+) with tape. Then it was easy soldering, which I was self taught with the help of some youtube guy
I'm planning a large scale for backup