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Saxophone Alchemy

Saxophone Alchemy
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I have had an old Yamaha Saxophone for over thirteen years. It was bought a bit rough to begin with, and after years of use and abuse, it was time to give this reliable instrument some love. I have a munchkin who has been learning to play, so I figured this would make a wonderful gift.

This instructable will show you how to do a chemical oxidation on brass, bronze, or any copper alloy for that matter.

Why do it?
In this case the chemical oxidation (sometimes called patina, redox, or distressing; depending on the application) serves two purposes: Give the sax a unique vibrant look and protect the brass from further erosion. The color I was going for was a charcoal gray to black. I believe I was successful!

Materials
What you will need:

-Saxophone (or whatever brass/copper/metal you wish to use)
-Small Flat head Screwdriver
-Small Philips Screwdriver
-Masking tape
-Fine grit sandpaper (400+)
-Ferric Nitrate
-Sodium Thiosulfate
-Multipurpose household cleaning agent
-Disposable gloves
-Plastic Tub
-Water
-Cardboard
-Black marker
-Disposable coffee cup
-Disposable spoons
-Rust-Oleum Clear Lacquer

Optional, but it will make your life a heck of a lot easier:
-sandblaster

NOTE:  if you don't have a sandblaster, you can make one with
-2' tube
-air compressor
-accessory kit

-baking soda

Total cost for materials (not including the sax, compressor, compressor parts and stuff I already had): A little over $80 bucks
 
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Step 1Step 1

Step 1
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Disassemble the saxophone. Be careful to write down and keep track of everything you take off, especially the screws.

I used masking tape and a black marker to hold and label everything. I didn't lose anything, so I must have done something right!
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32 comments
Dec 29, 2011. 8:45 PMcrankyjew says:
wow, what impressive results. how do you think this process would work on a brasswind, say a trombone or euphonium?
Apr 28, 2012. 9:06 AMjcharles1 says:
did you try taking the trombone apart? like do the bell section first, then the slide section?
Jan 2, 2012. 9:48 PMrattyrain says:
Perhaps you could fashion a large tubular bag out of garbage bags.
Jan 2, 2012. 6:16 PMbilly565 says:
I used the same chemicals to patina copper pipe for a curtain rod. My solution was to soak rags in the solution and twist around the pipe. I got a great tie-died look from the different concentrations and contact areas. I think a tie-died bone would be awesome.
Jan 4, 2012. 7:40 PMAT says:
So... how does it play?

Very nice instructable and an interesting project. Many years ago I paid $50 for an old bari and had it all cleaned up and fixed. Chemical dip and all. Looked like new when it was done. Still plays like an old low tone horn. ;-)
Jan 9, 2012. 8:20 PMAT says:
I'm not sure where it was done exactly. It was one of the finishing shops in Minneapolis. It was many years ago and it was not cheap. When I got the horn it had some major green patches on it. When it was done, it looked like new.

I will have to see about taking some pictures of it. I had the work done on it close to 20 years ago now. It doesn't look as good these days but till in great shape. It has the used look about it. As it should. I have gotten some good mileage out of it.

Now it seem I may have the opportunity to gig in the EU later in the year. I need to get a newer case for it. Both horn and case are pushing 90 and the case isn't doing well enough to make that kind of trip.
Jan 3, 2012. 8:52 PMelizle says:
I have a YTS-23 that has been sitting in it's case for over 8 years now. I used it in marching band so it is kinda banged up, but on top of that, some idiot carved I <3 Beth into it before I owned it. I have been wanting to overhaul it so it plays good again, but this looks awesome. I'm going to have to try this if I get some spare time.
Jan 6, 2012. 8:25 PMelizle says:
A professional sandblaster lives less than a mile from me, but my dad also has a compressor, so if I don't get the time to do this I might see how much he would charge. My brother is a chemical engineer, so he could definitely help me with this. He also plays the saxophone, but his is in way better shape than mine. If I take on this project I will let you know how the end result is.
Dec 30, 2011. 11:07 AMkretzlord says:
that turned out pretty darn sweet! I know i'd have been jealous in band class
Jan 2, 2012. 8:44 AMQuizicat says:
I have to say at first I thought...Oh this is a sacrilege, how could he! But after seeing what you did. It looks great. I like the contrast of the octave key. And the stripe on the bell looks cool too. As long as it plays well after all that. Photos of the color changes would have been cool, but maybe not easy to do. My Bari could stand to have this done to it, but I think it might be too big a chore to take on.
Thanks, good work!
Jan 2, 2012. 10:23 AMomalachowski says:
Lovely 'ible, the process is really well documented and the pictures are excellent. I don't play sax, but I believe I will use this method on some other metal stuff when I next feel like getting all chemically (and sand-blastery!). Brave of you to do this at all, but the results bore out your premise. Very good job, Joe.
Jan 2, 2012. 1:35 PMJellyWoo says:
would this work with a trumpet as well?
Jan 2, 2012. 8:46 PMnvnusman says:
How to distress a saxophone? (That's the billing for this instructable in the email!): Call it a grimy, overgrown, flatulent piccolo! That should do it! ;}
Dec 30, 2011. 10:26 AMzigzagchris says:
That is so awesome. Iv been playing saxophones for 7 years now and would love to this to my cheap Jupiter alto, but don't think my parents would be happy with me doing that..
Dec 30, 2011. 9:55 AMCdn Sapper says:
Absolutely beautifully finished piece! And I see why you almost stopped at blue. Very good instructable as well.
Dec 30, 2011. 8:04 AMThe Papier Boy says:
I was a sax player, myself. And that is a cool looking horn. Great job.
Dec 30, 2011. 3:01 AMYeah Yeah 5166 says:
Well done!! Looks amazing!!
Dec 29, 2011. 12:33 PMhirod3 says:
Well done instructable! Steps are clear, concise, and well documented! Great pics too!

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