Self balancing one wheeled electric skateboard by XenonJohn
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NOTE:
May 2011: This instructable is now quite old (relatively) and I could now rebuild this project more simply with an Arduino as the controller.
I am currently working on a unicycle with the same OSMC motor controller and an Arduino. When I get that to work I will also add the code to this instructable as the principles will be almost the same (one wheel one motor).

After reading a Make magazine article on the self balancing unicycle of Trevor Blackwell I thought about trying to build a one wheeled skateboard style device. I then found a self balancing skateboard on the net built by Ben Smithers and decided I would definitely have a go at this.
For more information and pictures of my earlier designs please go to:
http://sites.google.com/site/onewheeledselfbalancing

Also:
Trevor Blackwell unicycle and SegwayTM clone: http://tlb.org/scooter.html
Ben Smithers skateboard which inspired me to build this one:
http://www.youtube.com/watch?v=HGbbag9dklU

Also check out this self balancing unicycle:
http://www.enicycle.com/media.html
and this video of same machine from the Gadget Show (wait for the sponsor message to pass)
http://fwd.five.tv/gadget-show/blog/anywhere-anytime-enicycle

Also, many people have tried to build self balancing robots with 2 wheels. There are many on the web. If you do this using a gyroscope, accelerometer, microcontroller and geared motors from a robotics store, you will spend almost the same amount of money as this machine cost to make. The mechanical parts are kart based and often available on ebay. Some robotics mechanical parts are pretty expensive. I thought if I was going to do the "self balancing" thing then I might as well make a robot I could ride!

VIDEO 3/1/09 below.
Video shwing stability and ability to cope with small obstacles. I have since lowered the ride height to make it more controllable in terms of steering at speed.


This is the latest (March 09) lighter weight version with same power as the monowheel but split between 2 motors + same battery power using lighter LiFePO4 battery. Now based on a real skateboard and has 2 wheels so can turn on the spot. Also only 30lb so you can pick it up easily:


 
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Step 1: Intro (2)

2.jpg
Here is photo of me riding the first version of this design that I actually managed to get to self balance. This was summer 2008 after a few months of on and off work.
fozz18 says: Apr 1, 2013. 2:37 PM
how do I change the balance point. also how to make the soft start softer
Thrifty UK says: Feb 5, 2013. 7:00 PM
man thats wicked, do you think this could be done using a sphere?
ramasubbu says: Jan 3, 2013. 4:14 AM
the site is very use full thank you and its easy to understand
ride on toy dude says: Feb 22, 2012. 7:34 PM
Could you adapt this system to a one wheeled electric bicycle?
TacticalTrumpet says: Mar 14, 2012. 10:35 PM
I think BIcycle implies two wheels. maybe electric UNIcycle? lol
ride on toy dude says: Mar 15, 2012. 7:42 AM
everybody makes mistakes man.
although a two wheeled unicycle is something i
would love to see.
salazam says: Jan 2, 2011. 11:40 AM
I really love this thing a lot! Are you working on making a better model? What's going on with it? How's the two-wheeled one going? Why does it go so slow?

I was watching videos on the McLean McWheel and was thinking how great it would be if the two technologies were somehow combined! If the gyro-balancing were applied to the monowheel, you wouldn't have to be afraid of over-braking and flipping all over the place!

What if you used 1 wheel but it were more beveled? Would that make turning easier? I'm so going to make one of these one day!
XenonJohn (author) says: Mar 2, 2011. 4:14 PM
More responses to your questions:

- bevelled wheel would make turning easier. Would need flat centre section for stability in a straight line.
- Since a rugby ball shaped wheel does not exist you could do this by having 4 wheels on same axle, 2 larger diameter ones in centre with slightly smaller diameter outer ones.

Re Monowheel, yes, this sort of electronics could be linked to the throttle control to prevent "gerbilling" (going head over heels).

For research of this kind you would need a custom biker type of guy who also can build a self-balancing board and there is one such person I know called Dave Southall.
He has built a small McLean monowheel, a diwheel and also a self balancing board. He currently trying to merge the best aspects of all 3 to get some sort of control over the monowheel:

http://redmaxmonowheel.co.uk/uniboard.html

Best wishes

John
XenonJohn (author) says: Mar 2, 2011. 4:05 PM
The one wheeler has morphed into the "THING" a stand up one wheeled scooter - just to see if it would be possible to ride with 1 wheel - it is just about.

The twin wheeler is in 2 forms:
An arduino based version built around a proper skateboard deck, and more extreme machine with a deck filled with LiFePO4 cells, pressure sensitive steering and/or wireless Wii Nunchuck control.

See this video:
http://www.youtube.com/watch?v=MyQ-N-pxh10&feature=mfu_in_order&list=UL

Best wishes

john
The nerdling says: Nov 1, 2010. 6:16 PM
cool=-E
BIGHAIRYDUDE says: Aug 26, 2010. 3:10 PM
how much did it cost overall
XenonJohn (author) says: Sep 13, 2010. 6:44 AM
Cost (estimates from memory):
(£1 = about US$1.5)

Motor about £80
OSMC: Expensive but very powerful - about £160 at the time
Microcontroller £32
Gyro and accelerometer: V Expensive BUT now, in 2010, much much cheaper than they were back when I made this, about £40 for both now.
Batteries: 2 x £30
kart axle, sprockets, wheel, chain all second hand from ebay, about £90

Plus metal sheet, rivets, nuts and bolts.

Remember though, start with motor, sensors, micro, motor controller and see if you can get motor to behave right in response to turning the sensors one way then the other. When you have this worked out (primarily software), spend money on the mechanicals later.

John
BIGHAIRYDUDE says: Sep 13, 2010. 2:56 PM
thanks
waffleman says: Jun 16, 2010. 4:33 PM
what if you had 2 wheels side by side, to promote easier turning? as in telling one wheel to turn one way and having the other wheel turn the other?
XenonJohn (author) says: Sep 13, 2010. 6:51 AM
I have since done this, stripped it right down to the basics and posted an instructable on it.

Also have a website documenting all previous versions as I progressed up the learning curve of vehicles with too few wheels, mounted in the wrong place:

http://sites.google.com/site/onewheeledselfbalancing/

The attraction of this admittedly strange hobby, is that no matter how much theory you read and how much clever simulation you might want to do, eventually you have to find out what works and what doesn't by actually attempting to build the things. A voyage of discovery.

John



Lemcott says: Jan 4, 2009. 5:46 PM
XenonJohn... I went through the entire instructable, the idea and your finished piece is quite the accomplishment and is something that not only I but many other people would love to do. The problem is, a lot of people on instructables aren't able to do everything you did, that's why we come here. We can do other people's ideas and learn from them for our own later. without a set materials list or estimated price a lot of us will have to set this idea off to the "someday maybe" pile, which is really a shame. even if you dont want to give one because you think that it'll be different for everybody, it's still nice to have a standard original materials list and estimated price. Thanks for the Idea, hope I can try it out someday.
XenonJohn (author) says: Jan 6, 2009. 5:09 PM
Hi Lemcott and BuildWiz.
I am not an engineer of any sort and could not program except in BASIC before I attempted this. Incidentally I knew nothing about karting either. The internet provided all the information. Get a big lever arch folder and just spend a month collecting information in each category and educating yourself, before you buy anything. I learned a lesson many years ago that "you can learn anything to a basic standard after about 50hrs work" which for me has turned out to be true. I know many highly intelligent people who are somehow "unable" to put a shelf up or change a diaper! They are only "unable" because they simply do not really want to learn how. Seriously though, no single person will have all the skills required to complete this project. Some will have to be learned along the way. The programmers may be poor at fabrication while those who mess around with old cars will find the fabrication easy and the electronics/programming difficult. I have now put up a parts list and resource guide for you near the start of this instructable. It does not include every nut and bolt though, just the main components you will need. I have also inserted links to example websites for each component. You may well find more suitable or cheaper equivalents if you spend some time on the net and via ebay. Also, if you check out my website (link on first page) you will find I have linked every single similar project from around the world that may be useful to you. This alone was a huge amount of work. Have a look at all of them. Many, as well mine, have software you can study for ideas. When you look at the software of some of the others you will for example realise how I have gone down the KISS (keep it simple stupid) route to get around my limited programming skills. Find ways around your own limitations. I built my machine on the (incomplete) information gleaned from all these sites, I am not the first to build something like this by any means. I hope that this instructable helps others do the same and gets you past some of the major stumbling blocks I encountered. This project will not be easy, but I hope this at least helps save you some time, money and frustration.
The total price for parts will probably not give you much change from $500-700. However do not be put off, it will probably take you a few months not a few weeks to build one of these. Spread the cost out and if you are unsure of your abilities, get the electronics and balance side of it working before you "commit" to buying any of the big mechanical parts, motor or motor controller which are the most expensive. You could even build a balancing model then scale it up - the balance control sytem will be exactly the same.

Go for it! Stretch your mind. You learn things by experience as well as by being taught.
Lemcott says: Jan 6, 2009. 6:16 PM
but thats not what we asked... I agree whole-heartedly with what you have said, problem is it's just non-sequitur to the original request. great speech, but we just wanted an estimated price (or what you actually payed for the project) and a materials list. Thanks for your reply though.
XenonJohn (author) says: Jan 7, 2009. 12:56 PM
I know. Others read this too however. I don't want people to be put off attempting this just because it seems daunting at first sight. I have tried to provide more than you personally asked for. Hopefully there is now enough information to keep everyone happy, or at least fairly happy. If not, everyone do please feel free to keep sending me questions and I will do my best to answer them.
DIY-Guy says: Aug 19, 2010. 10:59 PM
Excellent points dear author, quite superb. Keep on giving "too much" detail! Better to have T.M.I. [Too Much Information] overall even if some things are left out (like prices) because the variables are too loose to nail down.
bobwar50 says: May 12, 2010. 9:30 AM
is it possable to use a

IMU 5 Degrees of Freedom
IDG500/ADXL335

instead of a

IMU Combo Board - 2 Degrees of Freedom - ADXL320/ADXRS150 ?

cheers, ben.


Bad Maxx says: Mar 25, 2010. 1:00 PM
More of this type of project from the same guy?? Although I find this whole project to be fantastic, you are starting to make me feel mighty lazy... I have no fewer than 5 "Instructables" projects started and laying around in various stages of unfinished.. You are a true inspiration!
Keep up the great work!
noneedto says: Feb 15, 2010. 1:45 PM
:P were can i get a Go-Kart wheel ........
Gamer917 says: Aug 21, 2009. 2:24 PM
how do you turn this thing
Sandisk1duo says: Sep 26, 2009. 10:43 AM
by leaning
[ jack the young idiot ] says: Feb 2, 2010. 11:38 PM
lol it would be easier than turning a regular skateboard
rimar2000 says: Dec 27, 2009. 7:51 AM
 Sos un capo, viejo! (you are great, old!!)

CONGRATULATIONS!
DarkRage3 says: Dec 12, 2009. 8:22 PM
I'm in the early stages of designing a form of extreme sport transport that could probably use your input on the self balancing of a hubless wheel; too much said already. THEIVES EVERYWHERE I TELL YOU! LOL! but seriously I would love to talk about design possibilities. Ones that are not segway-esque
Tbvck says: Nov 17, 2009. 7:30 PM
 My compliments to whoever built this thing. I really like the quality workmanship and engineering.
matrix43547 says: May 29, 2009. 4:44 PM
Nice you could probably market this
billybobjhonson says: Oct 21, 2009. 7:29 PM
 i second that, this thing is sweet, try contacting some skateboard or bike or something similar company i'd buy it
ac7ss says: Oct 29, 2009. 3:17 AM
Copyright infringement would be a problem. The guy that invented the Segway already has a patent on this design. Doesn't keep you from making your own though.
mangomango says: Aug 21, 2009. 3:05 PM
This would be really cool and I think I might do it but the only problem I see is stopping after you've been moving fast. Is their something in there about that?
ReCreate says: Jun 7, 2009. 3:57 PM
Hot Wheel, Ha I get it! :P
Awesomeseries says: May 29, 2009. 7:59 PM
what the overall cost? sounds like something i need the try out!
urvman says: May 19, 2009. 4:04 PM
First I would like to say thank you for putting up the current instructable. Could you possibly put up a link on how you made the self balancing skateboard : lightweight version?
baileygrib says: Apr 23, 2009. 4:24 PM
about how much does it cost to make this?
wilywily says: Jan 19, 2009. 8:20 AM
just 2 technical questions: what is your gear ratio? and with that gear ratio: what is your top speed? how long can you go on one battery charge? I'm just trying to calculate the torque needed and i get to really weird results for the motor you used as in: top speeds of 2 1/2 mph with a decent accelration. so your figures would help a lot. thanks!
girrrrrrr2 says: Apr 16, 2009. 6:35 PM
did you carry the 1?
wilywily says: Apr 17, 2009. 2:39 AM
? you mean: is there an error in my calculation? could be! i dunno, basically what i did (although like 3 months ago, so i can't really remember all of it) was using an equation for the propelling force of the motor and subtract the friction. then i fiddled around with the gear ratio to get a decent accelration and a decent speed. since not an engineer i'm not really good at this kind of stuff...
finfan7 says: Jan 17, 2009. 1:04 PM
This needs a better control. Something like a controller for those electric slot cars would be best. Trigger design gives easy speed control and release of the ttrigger is the deadman switch.
girrrrrrr2 says: Apr 16, 2009. 6:36 PM
no. you lean forward more and you go faster. that is the cool way. you can do this handfree!
annchanted says: Jan 13, 2009. 1:06 PM
That's pretty awesome! Have you thought about building a hoverboard?
XenonJohn (author) says: Mar 1, 2009. 8:30 AM
No but trying to get closer. Have been working on a lightweight machine since this instructable. Based on a standard skateboard deck, 2 small wheels so easier to steer and can turn on the spot, carrying handle on side. Making very serious effort to get the weight down so you can carry it around with one hand, Lithium e-bike battery pack from China etc. While new one has a lot more functionality the heavyweight original will still be better on slopes and rough surfaces.
girrrrrrr2 says: Apr 16, 2009. 6:30 PM
how much did it cost you to make this?
simplicity is key says: Jan 4, 2009. 8:13 AM
(removed by author or community request)
andrewbaker says: Mar 19, 2009. 12:17 PM
you know you made this instructable fat right?
andrewbaker says: Mar 19, 2009. 12:16 PM
how fast does it go?
quploid says: Mar 12, 2009. 7:43 AM
For the side panels, waterjet machine shops can be faster and cheaper for single part runs, if you have one near you. Most shops will draw your part from cardboard, or will take electronic files directly to cut.
ich123 says: Mar 8, 2009. 1:11 AM
isn't it expencive to build it,is it?
jamiespark says: Feb 10, 2009. 7:59 PM
you are my idol i love this
keni_matukoshi says: Jan 23, 2009. 8:08 AM
Hi guys! Can I use my laptop to control this thing instead? I've always wanted to turn my old laptop into a motor controller. Thanks in advance!
Dash_Merc says: Jan 12, 2009. 10:50 PM
I've been basing my plans off the design featured at ben.jellybaby.net, but your writeup is much clearer and to-the-point. Thank you for writing this up. I now have a somewhat better understanding of what I need to do without taking time out of a 30-something tinkerer's family life to answer my pathetic "help me I know nothing" questions. Ace writeup.
imakethings says: Jan 7, 2009. 5:31 AM
great!
fireblast_1212 says: Jan 5, 2009. 10:50 AM
How much would it cost me to buy it from you?
Eric95 says: Jan 5, 2009. 4:12 AM
Wow, that's awesome! It's the vehicle of the future :)
BuildWiz says: Jan 4, 2009. 11:31 AM
Has any one built this? If you have could you put up a parts list. Please!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Lemcott says: Jan 4, 2009. 5:35 PM
I've tried honestly... it's too complicated, he never mentions in the instructable exactly what you need. It's a great concept, but unless your as good as this guy and have connections to broken go karts and a metal fab place, you wont be making this anytime soon.
funinthefalls says: Jan 3, 2009. 3:11 PM
Way too cool! Nice job!
verticalfuzz says: Jan 3, 2009. 9:15 AM
I was wondering about the estimated cost of a project like this. I would very much like to make this board.
XenonJohn (author) says: Jan 3, 2009. 1:26 PM
It might be best for you to work this out for yourself, however here are some pointers: The microcontroller on a board with input/output pins etc is quite cheap. They can be bought from robot webstores, they feature heavily in past Make magazines and there are probably a few being used for other things in instructables. The accelerometer is not that expensive but fiddly to solder. My gyro was quite expensive. However since I started this Sparkfun have brought out some small boards with accelerometer/gyro combinations mounted on them. This would be lowest cost and easiest way to do it. You could always build, program and test your control system with a small cheap toy motor and controller leaving the rest until you have more money. Buy the big motor, big motor controller and batteries later. There are many Chinese 250-500watt motors on ebay for scooters. More specialist ones are in robot webstores for heavyweight robots. My motor controller was the OSMC (look it up with Google). All sprockets chains etc were for karts and obtained via ebay. Top speed: not known yet. Depends on sprocket combinations but probably up to 20mph on level surface (if you dare).
tieguy says: Jan 3, 2009. 11:52 AM
Also, how much did it cost and how fast does it go?
tieguy says: Jan 3, 2009. 11:49 AM
Now what would be really cool is if you dressed it up to look like one of the turtle shells from super mario, make it look like it's spinning while riding it around, that'd be great.
gmjhowe says: Jan 1, 2009. 2:30 PM
VIDEO VIDEO! (the mass demands it)
XenonJohn (author) says: Jan 3, 2009. 8:51 AM
OK, I submit! I have added a new video on the intro page (3rd Jan 09). Also there is an older video from 6m ago added on the last but one page.
fwjs28 says: Jan 1, 2009. 5:45 PM
lets chant!! VIDEO VIDEO!
budsiskos says: Jan 1, 2009. 5:05 PM
have you ever ridden a segway? if so, how does this compare to it? i myself own a segway and find that riding it sideways like you would a skateboard makes it a totally different experiance
daniel! says: Jan 3, 2009. 6:55 AM
you have a segway? lucky. whenever i go to the mall i see those mall cops just riding around with no point, almost as if they are just rubbing it into peoples faces that they have one and you dont.
somerockenguy says: Jan 1, 2009. 9:07 PM
this is cool i dont have the stuff/time to build this but if i did i would. i would though on a future version put a small wheel on the nose and tail of it so if you tile to far forward or backward you dont get hung up.
XenonJohn (author) says: Jan 2, 2009. 5:53 PM
In early youtube vid I had a skateboard wheel semi-recessed into each end. In the end I took them off as 1) needed more space inside, 2) when you start off from fully tipped to one side you actually don't want it to roll along, you want it to stay fixed in one spot on the ground - as you tilt it level it goes live, 3) if you get the internal components balanced right so it has roughly the same weight each side (doesn't have to be exactly equal) then if you come off it does not tip over and slam into ground, it tips over gently and skids to a halt. I am thinking of putting 2 wheels at one end and a handle on the other so you can pull it along at 45 degrees if you have a breakdown or whatever. Another option if it breaks down is to take chain off and pull it along on its wheel using a detachable rigid handle.
Ward_Nox says: Jan 3, 2009. 1:30 AM
the createor of the segway has a patent on a device that looks almost exactly like this fyi he also made that motorized wheelchair that can balance on 2 wheels that you see on tv from time to time
Sandisk1duo says: Jan 2, 2009. 11:47 PM
As awesome as it gets! you should make kits, that come with all the parts, cables, etc you could probably sell the kits for 500-1000 dollars!
crockettbu says: Jan 2, 2009. 8:46 PM
WOW! This is pretty cool.
sypher says: Jan 2, 2009. 8:45 PM
the moment you go to sell one and the moment I have the money, I'll buy the first one. This actually makes the "mono-bike" idea possible, look into it.
e4g1e says: Jan 1, 2009. 4:31 PM
(removed by author or community request)
e4g1e says: Jan 2, 2009. 7:08 PM
yes good point but if u had a good legal team u could do it thanks for the intersest :] ~e4g1e
XenonJohn (author) says: Jan 2, 2009. 6:07 PM
Interesting idea. This device if marketed commercially would, having read it, possibly conflict with the SegwayTM patent as this clearly describes one wheeled variants in the diagrams at the end. Having said that there is a company about to sell a commercial self balancing unicycle (which is effectively the same thing with the internal components arranged vertically) who have had a lot of recent publicity on the tech websites so to be honest I am not sure what the legal position is.
XenonJohn (author) says: Jan 3, 2009. 8:48 AM
Just to complete this topic: The "enicycle" unicycle creator (see link on first page) is looking for commercial backing by the look of his website. The really novel aspect of his unicycle is the steering mechanism which is very clever and I think this aspect is the part he seeks to patent. The commercial unicycle I referred to above is by another manufacturer and you steer that one like a normal unicycle.
chaydgb says: Jan 2, 2009. 6:32 PM
Awesome! Nice work...
mman1506 says: Jan 1, 2009. 12:31 PM
vid would be awsome also why the 3 epty pages on the back
XenonJohn (author) says: Jan 2, 2009. 6:19 PM
Sorry, this was my first ever instructable. I have no idea where the 3 empty pages magically appeared from but I have managed to remove them now and some vid added. New better vid coming soon.
temp says: Jan 1, 2009. 3:32 PM
How do you steer?
XenonJohn (author) says: Jan 2, 2009. 6:14 PM
You tilt to one side where the foot grip comes in handy. The tire deforms and you turn. A more worn tire with a curved profile would actually be better than the one I currently have. To turn a tight turn it is best to slow right down, tilt right onto edge of tire and twist body to get it to swivel round a bit. The money no object solution would be to rebuild it with 2 wheels next to each other then it could spin on the spot. This would require another motor and another motor controller so more cost more weight. Could always redesign using carbon fiber shell, lightweight Bosch motors, lithium batteries and 2 wheels - the trouble is you can keep on improving something like this for ever.
temp says: Jan 1, 2009. 3:34 PM
nvm Awesome!!
tlbtlbtlb says: Jan 1, 2009. 8:24 PM
Good project, and great writeup! I'm happy to see ideas like this being tried out. If you're in Silicon Valley I'd be happy to trade rides on my electric uni.
XenonJohn (author) says: Jan 2, 2009. 6:01 PM
Hi, thanks for the inspiration (or as it turned out, obsession). I live in the UK, a "free" country, where unfortunately, segways, electric skateboards, go-peds, electric scooters and everythiung else are all banned from public roads, pavements and even parks unless they are proper electric bikes or carriages for the disabled. I am however planning to take it to the first UK Maker Faire in March 09 if anyone from the UK is interested in seeing it or having a go.
disturbedreaper says: Jan 2, 2009. 2:00 PM
after you get this all down you could sell them they be more popular then the segways i bet
agent says: Jan 2, 2009. 9:02 AM
I'm gonna build one. Good thing we have a plasma cutter at my school :P
lolcat360 says: Jan 2, 2009. 10:14 AM
im not doing that. I just broke my arm on a ripstik! nice instructable though
agent says: Jan 2, 2009. 9:03 AM
By the way, would making the top out of metal work?
XenonJohn (author) says: Jan 2, 2009. 5:46 PM
Early versions had alloy treadplate top panels. They worked OK but had to protect terminals on top of batteries really well in case it shorted them out. Marine ply is lighter too. Easiest way to make a frame is a single sheet of thick alloy with sides folded down.
disturbedreaper says: Jan 2, 2009. 1:59 PM
i dont see why not
duckythescientist says: Jan 1, 2009. 8:49 PM
I've been thinking about building one of these for a while now and I hadn't thought of a golf kart for he motor and the wheel. Wonderful job
Weissensteinburg says: Jan 1, 2009. 8:15 PM
Now this is cool!
nedfunnell says: Jan 1, 2009. 1:50 PM
Awesome stuff.
fungus amungus says: Jan 1, 2009. 12:18 PM
What, no video!?!
Kiteman says: Jan 1, 2009. 12:48 PM
Just what I asked by PM when I suggested that he needed to remove the three empty steps and add a video for it to be worth featuring.
pls says: Jan 1, 2009. 1:14 PM
I agree:D
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