Introduction: Sideshow Collectibles Darth Vader Helmet Stand

When Sideshow Collectibles came out with the life-size Darth Vader bust they only produced 300 of them with helmet stands. I was not one of the lucky ones to be able to get an exclusive version with the stand while they were still available, but I did order a regular version without the stand. This was somewhat disappointing because the helmets must sit on a table,they take up a lot of room, and they don't look right just sitting there with no stand. So, when I took an engineering graphics class at my local community college I used this opportunity to create a custom stand for myself. Using Autodesk Inventor, a tape measure, and a micrometer I was able to come up with a design to fit the specifications of my helmets. I started out with the base and created just a 1 inch sliver of it, then rotated that sliver to create a circular base shape. From that I cut out the parts in front where the helmet would sit and created some more holes in the middle. Since the printer would only create 8" x 8" x 8" parts, I then chopped up the base into 6 interlocking parts so that they would fit into the build area. From there I created the rest of the parts that would fit into the base. I didn't want to have to deal with support material so I designed everything to be able to print without it. The first one I printed had some issues with the pieces not fitting together so I had to do a lot of filing down of the plastic to get it all to work. Over time I made a lot of adjustments to the design, tweaking the tolerances and adjusting dimensions so that everything fit just right. The first one I printed at school on a commercial printer that created support material that dissolved in water. When I got my own printer I had issues with some of the larger parts warping off the print bed so I added long flat extrusions to some of the parts so that the parts could be physically clamped down to the bed while printing and this solved the warping issue. Then the flat extrusions are later trimmed off and the part is filed to remove any rough edges. A screen grab of one of the models with these extrusions is shown. I began selling these stands to other collectors and one customer told me he wished the upper helmet sat lower down more like the Sideshow exclusive stand does so I created a version that sits lower and I sell it as an option. All the parts fit together with no need for glue or any other fasteners.

Comments

author
Stieller. (author)2017-04-21

I'd love to purchase one

author
jkelsodesigns (author)Stieller.2017-04-21

I just sold my last completed one on ebay. I have another one nearly finished, hoping to have it available for sale within a few days. Do you prefer the taller or shorter version?

author
Stieller. (author)jkelsodesigns2017-04-21

the shorter version please

author
jkelsodesigns (author)Stieller.2017-05-05

If you wish to contact me via email it's jtk7jtk@gmail.com

author
jkelsodesigns (author)Stieller.2017-05-05

Sorry for the delay, I was having problems calibrating the printer. I have a short stand almost ready now, the base and most of the rest is complete and only a few small parts remain. I should have everything ready to ship out by monday. If you want to send an email I can reply with a paypal invoice for $300 including shipping to USA. Thanks, Jason

author
Stieller. (author)jkelsodesigns2017-04-21

actually I don't mind the taller version

author
vycanthus (author)2016-04-14

I may be interested in buying your files if you are still selling them. =)

author
jkelsodesigns (author)vycanthus2016-04-15

I meant to say that I sell the actual stands, I haven't thought about selling the print files. Do you have a bust or were you thinking of selling the prints?

author
vycanthus (author)jkelsodesigns2016-05-07

I actually am making a reveal helmet from scratch and wanted an equally impressive stand for it. *blush* No, I have no interest in selling them; just wanted one for myself. =)

author
jkelsodesigns (author)vycanthus2016-05-07

I would love to see it when you are done. If you have the skills to make a Vader helmet then a stand should be easy. For printing the helmet you should try using a new filament material called Cx5 if you can, I hear you can produce nice smooth prints that show no print lines with a little work with this material.

author
vycanthus (author)jkelsodesigns2016-05-14

Oh gosh, I'm not talented in the 3d modeling/printing arena. I'm
doing it the old fashion way. Collecting the right fiberglass mask to
alter, sourcing and kitbashing all number of strange things and for the
most part developing a facial tick and pulling my own hair.

author
jkelsodesigns (author)vycanthus2016-05-14

Why do you need the files if you don't 3D print?

author
wold630 (author)2016-04-13

Looks awesome! Do you have the file to 3D print the parts?

author
jkelsodesigns (author)wold6302016-04-13

Thank you. Yes, I have the files but I sell these so I'm not uploading the files for public use.

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