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Silkscreen Print with Vinyl

Silkscreen Print with Vinyl
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  • squeegeetheink.jpg
  • froggiestencilandchaliceshirt.jpg
  • cleanup.jpg
For this one, we took a vinyl stencil cut on a roland vinyl cutter, stretched a screen on a frame, attached the screen, printed a couple of shirts.

You may not want to do it exactly like this, but here's one way that actually worked.

For this project, I used the image created in the document ConvertImageWithGimp - http://www.instructables.com/id/EJ6T5P8VDYEY95WJHN/
Here are the photos - http://flickr.com/photos/connors934/sets/72157594503018354/
There is also a process for taking the image created with gimp and cutting a stencil with the Roland Signcutter using the Fabuntu interface, which at this time has not yet been written.

This technique was developed in part through the guidance and advice of Ed Baafi and Amon Millner at the South End Technology Center Fab Lab.

There are a few advantages of using this technique. Having the image in the computer and 'printing' it with the vinyl cutter means that you don't have to get nervous about ruining your original artwork. You can also scale the image up or down. If you want to make a small print on one side and a big one on the other side, you can just cut it with a different size. You also don't permanently attach the stencil to the screen with this technique, so you can use the same screen over and over by keeping it clean after each use and peeling the stencil when you need a different image printed.
 
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Step 1Stretch the screen

stretch the screen
There are a few ways of doing this, the way I am doing it now was figured out by Jeff Nollner grade 11 Duxbury High School class of 2004.

Attach one side of the screen to the frame. Start in the middle with one staple, then stretch toward one end, staple it, then pull the other end, staple it. Get the middle locations, each time you put in a staple, it should be pretty much in the center of the gap. Sometimes it is good to put them parralel to the edge of the frame, then go back and put them at 45 degree angles. On the first side you don't need to put any tension on it while you are stapling, but on the next sides you do.

After you have one side completed, start in on the side opposite. Start with the center of the opposite side. Pull the screen very tight until you have the staple in the wood then let go after you staple. Next do the top corner and bottom corner. The next staples go into the center of the top and bottom gaps. When you have the side pretty much done, you can go back and put a diagonal one in the gaps. Tightness is important.

Next do either the top end or the bottom end. Same technique as above. When you are done, the screen should be uniformly tight and taught as a drum head.
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36 comments
Sep 9, 2009. 10:43 AMtbenefi33 says:
thank you for the tutorial. How many run can you get out of vinyl. ?
Sep 3, 2009. 8:39 AMsqueezethisdesign says:
I have a vinyl business and have a cutter...but can't figure out what you do with the adhesive backing when using vinyl for silk screen. do you pull the vinyl off the adhesive backing or adjust the blade and cut through the backing? How about loosing little parts like the inside of letters? Help, I'm so frustrated with emulsions and I have a cutter just sitting there, just missing this crucial step.
Mar 3, 2009. 7:35 PMeversionclothing says:
this is one of the better ways ive seen to do multiple small runs. like you said im not sure it will hold up for 100+ orders, but if you are doing 5 - 10 different shirts at 20 per design then this will save a huge amount of time rather then creating and applying emulsion to the 5 - 10 screens or even cleaning and re-using the same screen 5 - 10 times. Great job!
Nov 30, 2008. 7:18 AMwenpherd says:
where did you get that humungus roll of masking tape
Nov 16, 2008. 6:55 PMwenpherd says:
what type of screen is that or did i miss somthing
Nov 16, 2008. 7:15 PMwenpherd says:
thanks
Apr 23, 2008. 3:44 PMgravesw says:
i just tried this with a simple robot image and used two screens, one white and one black on a bunch of different shirts(and different colors). i used oracal vinyl and made 8 shirts and a pair of sophies for the girlfriend. washed it about 5-6 times during the printing and the vinyl is holding up great. i forgot to make a registration system however so the two plates didnt quite match up, actually looks really cool. the shirts i used were all goodwill shirts i ran out and got, cant beat $2 per. made the vinyl guy 2 shirts in exchange for the cutting :)
Nov 16, 2008. 6:58 PMwenpherd says:
coolness
Apr 24, 2008. 5:07 AMgravesw says:
Heres 4 of the final shirts. and using the dryer for setting the ink was a genius idea, especially for as big a batch as i had.
Mar 24, 2009. 5:17 PMmg0930mg says:
Awesome, you should sell them. ;D
Dec 2, 2008. 10:06 AMwenpherd says:
where did you get that image
Sep 6, 2008. 7:21 AM4strinbass says:
Do you mind if I ask where you bought the vinyl and what kind it was?
Sep 24, 2007. 1:23 AMlabo says:
whats that color blue??...vinyl is the cutter??
Sep 24, 2007. 4:45 AMlabo says:
what is roland camm??
Sep 24, 2007. 11:48 PMlabo says:
thank you..au2x :)
Sep 12, 2007. 5:13 PMrellik1000 says:
Sorry connors, I meant the fabric for the screen. Is it regular silkscreen mesh??
Sep 9, 2007. 12:08 AMrellik1000 says:
What type of fabric are you using?
Jul 10, 2007. 11:34 AMdenete says:
Did you burnish the vinyl when applying it to the screen, or just press it on with your hands?
May 18, 2007. 6:56 PMGeordiepom says:
Thanks for this mate, I will certainly be trying it. I am a little concerned about the squeegee lifting the vinyl from the screen. Has anyone tried applying the vinyl to the outside of the screen? Should be OK with the water based inks.
Jun 8, 2007. 5:04 PMpatto says:
We put the vinyl on the underside and it worked just fine but only for around five prints. I believe the water based inks have a solvent which attacks the adhesive or perhaps it was just the water. Anyway have had great success for one ofs by just sticking the vinyl straight on the fabric.
Mar 6, 2007. 8:56 AMgwrober says:
Were you able to reuse the screen after removing the vinyl? The vinyl we use has a high-tack, I'm afraid it would render the screen unusable. But using vinyl sure would make it easier than emulsion!
Mar 8, 2007. 8:37 PMjanesbigdream says:
What material did you use for the film?
Mar 4, 2007. 4:38 PMerfonz says:
about how many prints can you make before the vinyl gets bad?
Mar 3, 2007. 9:31 PMHamO says:
Very nice. The vinyl is so versatile and this is a great use and technique. Wish I had a Roland. Thanks for sharing.
Mar 3, 2007. 2:25 PMmdmoose29 says:
this is great! correct me if i am wrong but couldnt u have taken out the bridged areas from the stencils and just made it a solid line? also i was very happy to see you used water based ink. (oil based ink isnt a good thing to put down ur drains)

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