Simple Algae Home CO2 Scrubber - Part 1

 by egbertfitzwilly
Featured
Functioning Scrubber.JPG
I created this instructable to show how to build a simple algae based CO2 scrubber for home or apartment use. The basic design shown here will scrub its own consumption and approximately 24 pounds of carbon dioxide from the atmosphere every year. This is approximately the CO2 produced in the production of 17kW of electricity. This device may be scaled up to process larger quantities of CO2.

The carbon dioxide is consumed by the algae which release oxygen. In part I the scrubber consists of a 2 liter reactor vessel and a small aquarium air pump. The bottle contains a solution of water, algae and nutrients. Room air is passed through the bottles using a standard aquarium bubbler stone where the CO2 is absorbed by the algae and oxygen released.

In later parts this basic design will be expanded provide more flexibility and increased production.

Maintenance is simple and straightforward as any house plant. About twice a month I add a couple drops of liquid plant food. The color of your home scrubber may be kept at any desired color range by controlling the food. If the algae gets too dark for your taste simply wait until the color begins to lighten before feeding again, if its too light try adding another drop of nutrient or feeding more often to increase the population.

Once or twice a year its probably not a bad idea to clean the scrubber. Save enough medium from one of the lightest bottles to reseed them. Then empty them into your compost heap, the sink or the toilet and restart them using tap water and the reserved medium.

All that being said, let's take a quick look at the tools and materials we'll be using then we'll get started.
 
Remove these adsRemove these ads by Signing Up

Step 1: Bill of Materials

Okay here's what we'll need:

Tools:

Drill or drill press with 3/16" bit
Razor knife or scissors
Hot glue gun - Optional
Funnel - Optional for filling bottles

Materials and where I got them. I have no relationship with any of these stores or products. They are inexpensive and should be commonly available:

1 X 8' 1/4" aquarium airline tubing - PetSmart Top Fin brand or ACE Hardware flexible plastic tubing
1 X 3' 1/8" inch rigid plastic air hose (3/16 outer diameter) - PetSmart Top Fin brand
1 package 6 air stones - PetSmart Top Fin brand (also available individually)
1 x 2L Clear Plastic soft drink or water bottle with screw on top - Recycled
1 x 2L de-chlorinated water for breeder reactor

On the next page we'll learn more about dechlorination
1-40 of 308Next »
Prodiver255 says: Jan 4, 2013. 10:00 PM
I have tried a couple times to get algae to culture from samples from my fish tank (a freshwater tropical setup) and have yet to get any algae proliferation. Each time the bottle turns a nasty grey color and I get an off-white sediment that forms. I have tried aerating and conditioners to remove chlorine/chloramines and add plants food. Any ideas what I may be doing wrong?Thanks
egbertfitzwilly (author) in reply to Prodiver255Jan 5, 2013. 4:36 PM
I have never seen the symptoms you describe. Have you tried with water from the tank? You should also be able to use water from a stream, pond or lake. You could also use bottled, distilled water.

If you are using liquid plant food remember a little goes a long way.
novice101 says: Feb 19, 2009. 7:55 AM
This is a quick flow chart. The residual could be converted to charcoal (pyrolysis), and buried. (google Terra Preta )
AlgaeProcess.jpg
FuzzeeDee in reply to novice101Aug 7, 2012. 7:35 AM
Could the resulting charcoal be used in turn to filter water in your fish tank? Or would it have to many other 'residual' ingredients to make it safe for your fish? Thinking on larger scale for smal home fish farm appropriate for prepping.
bigt4616 says: Apr 8, 2009. 8:40 PM
wait, my town uses ozone to clean the water(way more cleaner way) all it does is add oxygen to clean the water, so it should be safe to use, right, if not tho, theres a stream that runs by my house from a mountain so i could always use that. i was just wondering tho.
egbertfitzwilly (author) in reply to bigt4616Apr 9, 2009. 9:09 AM
Should be fine, I'd let it breathe for a day or two so that the dissolved excess oxygen can evaporate.
bigt4616 in reply to egbertfitzwillyApr 9, 2009. 11:03 AM
eh, im going to get it from the stream just in case. i somewhere that someone was doing this with water bottles, i think thats better to put it on a windowsill, im probaly going to do that and my pump has 2 ports, also my dad has a pond that he never cleans, so that should be crawling with algae. i also made a hydroponic system in my room last week. im feeling green this month, rofl.
bigt4616 in reply to bigt4616Apr 9, 2009. 2:38 PM
k, i got the algae from my dads pond, its kinda clumpy and i turned on the pump and its just circulating arround. is that ok? also, can i put a timer on it so it only does is when theres light? cause they wont use photosynthisis at night.
egbertfitzwilly (author) in reply to bigt4616Apr 9, 2009. 3:04 PM
Yes, that should be a fine source of algae. A timer to turn off the light at night is also a good idea. You can probably run multiple bottles off of each port. If you run down to PetSmart you can find an aquarium manifold that will distribute air to multiple lines. Keep in mind that the bigger the pump the more power it uses. On the pump it should have somewhere the rated power in Watts. I use a pump rated at 1.8W (about 15kW/year). If you use a more powerful pump you may need to have some extra algae to consume the additional power. Also I found that when running multiple bottles from a single air line getting the back pressure correct in each bottle was critical. So fill the bottles and carefully adjust the opening to make sure everyone seems to be getting about the same amount of air.
FuzzeeDee in reply to egbertfitzwillyJul 30, 2012. 6:33 AM
You can get pressure balanced manifolds, but cost twice as much.
• • • Fuzzee Dee OUT • • • }~{ <> }~{ ^~^ :-> 
bigt4616 in reply to egbertfitzwillyApr 9, 2009. 3:11 PM
its a 3.5 watts so with another bottle on it, it should equal a little more efficiant than yours. im probably going to try to get 4 bottles. im kinda short for parts right now, im using a balloon with holes for a bubbler, i so need to get out to the store. rofl. and thanks for all the help.
egbertfitzwilly (author) in reply to bigt4616Apr 10, 2009. 8:34 PM
You probably want to get a bubbler stone. To maximize the absorption of gas from a bubble the optimum size is 3mm. Since aquarium air stones are designed to optimize gas transfer into the surrounding they come in at a good average size.
bigt4616 in reply to egbertfitzwillyApr 10, 2009. 11:54 PM
i know, i finnally got a chance to get to the store. i think its working but you really cant tell from the 2nd day rofl. btw, i got a timer at wallmart for 6 bucks! its a really good one too. i got it running from 6 to 6
egbertfitzwilly (author) in reply to bigt4616Apr 11, 2009. 11:58 AM
By third day you should be able to see a twinge of green, if you look hard and had a reasonably sized starter population. Under ideal circumstances the algae will double every 8 hours.
bigt4616 in reply to egbertfitzwillyApr 11, 2009. 12:07 PM
wow, i didnt notice it till now but there is alot more than there was before!!!
qvu says: Nov 22, 2011. 8:36 PM
why is the air pump is necessary?
FuzzeeDee in reply to qvuJul 30, 2012. 6:22 AM
The air pump provides the source of CO2 for the algae. There are a couple of products from the pet store that could be helpful. You can get large vertical cylinders that already have valves sized for standard air line used in fish tanks which is what u want. Then u want to buy enough bio balls to fill each tube, the bio balls multiply surface area for algae to grow on and will significantly reduce uncontrolled clumping, greatly increase algae capacity and provide hundreds of times the surface area to facilitate the CO2 to O2 transfer, also makes cleaning out dead algae much easier. Simply swap out 'dirty' bio balls (ones clogged with dead algae) and replace with clean - don't replace more than 70% of bio balls at a time. By the way, just wash the dirty bio balls with mild soapy water, rinse well and reuse. Hope this helps. • • • Fuzzee Dee OUT • • • }~{ <> }~{ ^~^ :->
RilesT says: Apr 4, 2012. 9:31 AM
So are you just pumping surrounding air containing CO2 into the bottles, or do you have your hose attached something that creates large amounts of Co2? (ie a water heater or chimney)
mbcarroll says: Mar 22, 2012. 12:30 AM

Ok, the forum ate my first version of this post even after me seeing previews and seeing it posted after I hit the "Post Comment" button. I suspect my session timed out and the system is not smart enough to deal with me coming back in terms of an error or recovery. Fine, it happens - not all software can be great software. So I retype a second time and try switching to the "Rich Editor" (which is apparently quite poor) and everything I had typed in the plain editor was deleted and replaced with a really fancy display advertisement inside the editor window! ??? It's 2012, not 2002 folks...this is just poor. My first and last day of posting here all at once.... :(

Good luck to all. Seems like the contributors here are doing really interesting things and are very enthusiastic. Sorry to abbreviate so much on my third try (at least I explained above?), there was some commentary that I'm not rewriting again...here's the links though, maybe they'll be interesting or useful to someone:

http://solar-components.com/AQUA.HTM

http://www.aqua-medic.com/products/plankton-reactors-saltwater/

mbcarroll says: Mar 21, 2012. 5:19 PM

A few thoughts/links to add which may be helpful or interesting.

A German company (US branch) called Aqua-Medic makes a line of so-called plankton reactors which might be useful if anyone wants to get a little more sophisticated. They come with some fittings and a valve at the bottom (or looks like just a valve on the littlest one) that allow a way to inject air strategically and to make draining convenient.

If you're inclined to "go big" (and vertical) you might consider these algae-culture cylinders from Solar Components Corp. While not the cheapest net price/gallon, that's the best deal per square foot of floor space that I'm aware of.

There used to be a drip irrigation kit for sale that had a pump pre-wired for solar, but I can't find a link now....stupid internet is too big. ;)

Awesome instructable!

nicolasw says: Jan 10, 2012. 7:47 PM
Hi, i'm intressesed in reproducing your experiment in my room to remove CO2 and clean the air of harmful toxins and stuff like that. However i'm worried that the algae will produce other gases like methane. Will the algae produce methane thanks.
egbertfitzwilly (author) in reply to nicolaswJan 19, 2012. 8:10 AM
This is discussed in some detail in other posts but this will do not want you want.

But to answer your question:

Algae, like all living things, have a life cycle. Although it is not what one might think. As algae reproduce they split into up to eight daughter cells, all internal. When the daughter cells get big enough the parent literally explodes and the remants, of course, will sink. This process is called flocculation.

In most circumstances these will decay and produce biogas, of which methane is a significant component.
qvu says: Nov 22, 2011. 9:12 PM
How did you calculate the carbon consumption of the CO2 algae scrubber? was their a formula involved? or a machine?
egbertfitzwilly (author) in reply to qvuNov 26, 2011. 4:07 PM
The consumption calculation is based on the NASA study attached. The pump is required to insure that sufficient CO2 is available in the bottle. In an open container gas uptake from the atmosphere only penetrates about 6 cm from the surface, bubbling the gas through the tank ensure that the entire colony has sufficient dissovled gasses for operation.
qvu in reply to egbertfitzwillyNov 26, 2011. 4:31 PM
Is it possible for me to reproduce you're model on a larger scale?
egbertfitzwilly (author) in reply to qvuNov 26, 2011. 4:35 PM
This isn't the best design for that. The NREL report has a raceway pond design that is much better suited, the Alabama study also has a very scalable model including production revenue models.
qvu in reply to egbertfitzwillyNov 30, 2011. 4:01 PM
Thanks, I was thinking about replicating on a larger scale too, how long did it take your algae to fully culture, cause I've been waiting on mines for a couple of days now and it's making very little activity. Should I turn on the air pump to accelerate it. Also when should I clean it, cause I've seen the consequences of an over abundance of algae, such as large clumps of algae. So would those Large clumps of algae potentially block the air pump and cut off the nutrients to the entire colony? If so, would u recommend a stronger air pump?
qvu says: Nov 22, 2011. 8:42 PM
Is the air pump still required to be used once you've grown the algae in the bottle successfully?
maliksudhir says: Aug 24, 2011. 11:39 AM
Hi ,
Can any one help me out in some calculation work its really very urgent , please help me out ..... i need to consume 1932.3kg/hr of CO2 with the help of Algae in a pond (water) for example Raceway pond , so i need to know the specific area to construct that pond and its sizing and dimension (length,etc) and the quantity of water needed and amount of algae used so that it easily consumes the mentioned amount of CO2 rate per hour..... please help me out soon you can also drop your suggestion and questions if any my email id is : sudhirmalik2011@gmail.com ....i will be waiting for your reply soon and i'll be highly thankful to you, if someone can help please do tell me its very urgent....

Thank you
egbertfitzwilly (author) in reply to maliksudhirAug 24, 2011. 6:24 PM
You need to read the NREL study and the Alabama study in great detail. The design also depends on what you are scrubbing. If you are breeding algae for industrial or agricultural purposes the Alabama study has a complete model you can plug into a spreadsheet.

If you are attempting to scrub emissions from coal, internal combustion or other active generation source you'll need a bubbler tank design that captures 100% of the gas and bubbles it through enough to water to fully absorb the emissions.

Any significant design will requires substantial real estate and a non trival industrialized infrastructure.
maliksudhir in reply to egbertfitzwillyAug 25, 2011. 9:24 AM
Thank you for your suggestion , but i need to know that as i have the turbine system (plant) which releases Co2 at the rate of 1932.3kg/hr and i need to consume that Co2 with the help of Algae in pond just like as the Raceway ponds do ...i have all the specific industrialized land area to construct the pond and to perform this task i just need to have the specific size of the pond system which can consume 1932.3kg/hr of Co2 so that i can perform it on the large scale project with minimum cost involved for example " http://www.ems.psu.edu/~elsworth/courses/egee580/Utilization_final_report.pdf " ...... you can take a look at that pdf file on page number 9 figure 2.1.4 ,i just need to have the minimum area to make that pond including the calculation of all the dimension and all including minimum cost ....but the main focus here is the calculation of the pond area , i just need to have the total area of pond (sizing and dimension) (length,width,depth and all)which can perform this task of consuming Co2 at rate of 1932.3kg/hr with the help of Algae.........i am in great confusion with my calculations and i need help can you please help me out in performing the calculation work and finding out the specific area needed......i am really very thank full to you...........Have a Good Day
egbertfitzwilly (author) in reply to maliksudhirAug 26, 2011. 7:53 PM
Is your goal to actually remove the CO2 from the emissions or to scrub an equivalent amount of CO2 from the surrounding environment to offset the exhaust gases? I don't believe it is possible to actually scrub the exhaust but offsetting sequestration could be done with ponds.

Once you've captured you're 2000 kg/hr have you considered what you are going to do with algae, once its floculated? The problem of algae breeding isn't the breeding, its what to do with several tons of dead algae? The ponds are the start of your problem, not the goal...

Gathering and organizing the kind of information you are seeking is a non-trivial challenge. Such an undertaking of itself would be a time consuming (and costly) matter requiring the attentions of knowledgeable professional in the field. I would recommend someone but I don't know anybody in the field that does this sort of thing.
thecoonskin says: Aug 16, 2011. 6:02 PM
Do I really need the aquarium bubbler stone? Couldn't I just let it absorb the Co2 in the air?
egbertfitzwilly (author) in reply to thecoonskinAug 19, 2011. 7:41 AM
There are certainly alternatives but there are some things to consider.

Gas uptake in air generally penetrates to a depth of about 6 cm which limits the depth of the tank and corresponding requires shallow pools with a broad surface area. This approach has its own limitations.

The NREL proposed a waterwheel type of assembly that rotated and circulated the water is travelled in long racetrack shaped pools. The UofA study expanded on that by using an aeration ramp and pouring water over it to get increased gas uptake with a significantly smaller surface area.

This design uses the air pressure both to aerate the tank as well as to rotate the algae population within it, in a production environment it could be used to very efficiently aerate a deep narrow in ground tank to obtain the maximum production per acre.

The pump in this design far exceeds the fundamental nature of the design, you could obtain improved efficiency with a larger tank which might help alleviate your concerns.

The water in the tank should rotate from top to bottom at least once every 6 seconds. A simple windmill lift that pumped water from the bottom and dumped it out, preferably in air, over the surface so that it falls through the air a little bit would be ideal.
ortsa says: Aug 6, 2011. 2:58 PM
So whats the point of doing this? Making all my mothers house plants die or what?
egbertfitzwilly (author) in reply to ortsaAug 19, 2011. 7:31 AM
Its an experiment model that can be used to explore the fundamental processes, plus its kind of fun and it makes an interesting conversation piece in some circles.
satya1 says: Jun 30, 2011. 11:12 AM
Hi I have made ​​such an algae reactor, but it does not grow the algae, freshwater algae, like, a nearby pond that I put water bottles, how many hours of light to be illuminated, the bubble was how long it must have to go?
egbertfitzwilly (author) in reply to satya1Jul 3, 2011. 7:30 AM
Algae are pretty strong. The optimum cycle is 18/6 although I'm confident that a shorter cycle of air flow should produce consistent growth.

Did you fill the bottles from the pond? Municipal water supplies are often treated so that tap water must be de-chlorinated otherwise it will kill the algae.

If you filled the bottles from the pond, put in a bit of fertilizer and ran the pump 24/7 I would expect you have a very healthy visible growth within a few days.
pazvlad says: Mar 6, 2009. 4:46 PM
I like this idea but how much CO2 is released by running an air pump 24 hours a day work out to be? this will reduce the overall net CO2 conversion.
egbertfitzwilly (author) in reply to pazvladMar 6, 2009. 10:24 PM
Yes, that's why I use a 2L bottle. The pump I recommend is rated at 1.8W which is roughly 15 kWH annually. This is scrubbed in 6 weeks and the first liter becomes a carbon consumer after that. So in theory is ~17 kwH and 34 or so kWH every six weeks after that. The pump is one that I could find which was inexpensive, low energy consumption and readily available. It will easily support multiple reactors. This solution has some drawbacks, for instance there is a minor cost (at the individual level) for the electricity. A 0 net CO2 footprint makes it CO2 free but not free free...This is why large scale CO2 scrubbing isn't being proposed without an offsetting revenue stream. Unfortunately there is nothing that promises to subsidize large scale installations. However a grass roots effort which distributes the cost among willing participates is an eminently scalable solution without consuming significant resources for the industrialization process and cost recovery infrastructure. Also depending on how the algae are disposed of during periodic cleaning ( the most likely scenario being dumping it on the compost heap or garden ) some CO2 may be re-released although most gets returned to organic material as nutriets which is processed by plants that, in turn, consume CO2 and so on and so forth. Setting this aside there is no other positive scrubbing technology which approaches the cost-effectiveness of algae which is why its being applied in industrial emissions scrubbing.
1-40 of 308Next »
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!