Simple Leather Book Binding using power tools! BSG Edition.

Simple Leather Book Binding using power tools! BSG Edition.
This is my Monday -ible, as part of my 5 ible 5 days bet with fungus amungus - Ive published it a day early just in time to sneak it into the craft contest!

Ok, so i decided i was going to make a replica book like out of the new Battlestar Galactica.
Firstly, i knew absolutely nothing about book binding, i vaguely remember seeing an ible on it before.

All i remember from it, was that it involved poking lots of little holes in paper, i wanted quick and easy, so heres my method (i completed the entire book in the space of one day, with about 6 hours work, not bad for my first book bind?)

Secondly, it had to have two corners missing just like in BSG, this actually made it easier to cover the item in leather.

Materials used
  • About 50 sheets of 250gsm vanilla coloured paper (size SRA4 - 225 x 320mm)
  • Pva glue, (elemers glue/wood glue)
  • Some thick mounting board, or dense card (the gmjhowe special)
  • One large piece of leather
  • Some white thread
  • Some off cuts of fabric
  • a couple of sheets of wrapping paper, or parchment paper (normal paper can be used.)

Tools used
  • A dremal, or drill (the higher speed of the dremal makes for an easier job)
  • A couple of clamps, and/or a desk clamp(vice) - You can manage with a stack of hefty books.
  • A needle
  • some scraps of card
  • A stanley knife
  • Metal rule
  • set square
  • your finger (the best glue spreader you can get)
On with the show!
 
Remove these adsRemove these ads by Signing Up
 

Step 1Folding

Folding
Here were going to make the actual pages for the book.
As usual, due to the complexity, im gonna run by the pictures.

Picture 1 - Take your paper (pick which ever size you want) i used SRA4. Now, fold every sheet in half, the more perfect the fold, the better your book will look

Picture 2 - Crease the paper by running a Round Object down one edge, Here it shows a battery, but that quickly started to fall apart, so i ended up using my Apple remote.

Picture 3 - Place the paper in a Vice, or under some books. Just to flatten those creases some more.

« Previous StepDownload PDFView All StepsNext Step »
141 comments
1-40 of 141next »
Aug 2, 2010. 12:21 PMBlackdog Barker says:
If you use stiffer paper for your inside cover plates it will look cleaner. You can cut out and mount a logo under your leather for a embossed look
IMG_7040.jpg
Jan 25, 2012. 10:05 PMcurious youth says:
did you just cut the card out to make the hook ? like is there no card in there ? or am i seeing things ?
Jan 8, 2012. 3:11 PMelectridanger says:
I technecally don't have to cut the corners off do I?
Jan 20, 2009. 1:11 PMimrobot says:
mmmmmm cake!!!!!! i *heart* cake i think i'll go eat some! yum!
Jan 8, 2012. 3:04 PMelectridanger says:
the cake is a lie...
Dec 29, 2011. 6:54 AMcoppernikle says:
I'm a far cry from professional, but I work with leather and I work with books. Your project is great in a number of ways, but finishing the spine ends the way you did gave me pause; I'm wondering if there isn't a way to eliminate the...clutter? of the corner strips... Going back to your LeatherTime! pics and rather than first gluing the leather to the pages' spine, how about building the cover by itself first? gluing the leather to all parts of the cover board, including the parchment-or-whatever inside-cover paper, being careful *not* to glue *between* the long/thin board pieces that make up the spine grouping just yet, and folding all edges smoothly around the board pieces. At this point, you'd have a pack of sewn pages and the essentially finished cover separate from each other. Then bring together the pack of pages with the cover, *thoroughly* gluing the pages' spine to the board-and-parchment spine and gluing inbetween the narrower long pieces. Also, while wood glue is okay if the only at-hand option, it does crack under use-flexing and is eventually more susceptible to humidity/moisture than, say, a good leather glue. Nice project, nice delivery--Kudos :)
Nov 25, 2011. 12:00 PMdiy_bloke says:
I found that in order to glue leather, starch is actually a much better product than wood glue. Just whip up some starch ('wall paper glue') like you would do for heavy wallpaper. Apply lavishly on the leather and then put th eleather on yr book
Oct 19, 2011. 8:33 PMoverblast says:
This is so sweet! I was wondering if a drill press would do, so now I don't need to buy a piercing cradle ($20) nor a sewing frame ($20).

You've helped me come under budget, thank you!!

Making some books for daughter & her husband, on a special church trip this weekend, so I've got TOMORROW ONLY to get this done.

Thanks again!
Feb 25, 2011. 7:37 AMflio191 says:
Did they ever explain why in bsg the papers are made that way? Is that just how... space materials... work? haha.... hmm...
Jun 30, 2011. 6:14 PMOckham says:
Starting in the first season of BGS the production team had a motto to describe the care they took to make sure everything was thought through, "We don't cut corners!" The papers were a spoof the prop guys did to make the production team aware of how much they used that phrase...production liked the concept and used the cut corner document thing for the whole series.
Jun 30, 2011. 2:34 PMvincent7520 says:
great job

practise mkes perfect
Sep 28, 2008. 6:21 PMDerekH says:
Very nice. How well is it holding up?
Apr 10, 2011. 12:00 AMPaisleyCat says:
this is a beautiful book! Great instructions. I just have one question--can the book lie flat when open?

PaisleyCat
Nov 11, 2010. 8:47 PMrommel543 says:
Love the work, I am definitely going to try this out.
Jul 6, 2010. 8:01 AMmuyo19 says:
Great method of binding. I'll try this for sure!
Apr 30, 2010. 1:30 PMTabbyDeAnne says:
Hey there! This is one of my fav's!! I LOVE POWER TOOLS and if I can do a kick butt project using them then yay!! Keep it up!
Tabatha
Apr 8, 2010. 3:55 PMrredmon says:
The Cake Is A LIE!!

Sorry couldn't resist


Great ible  btw...I may have to use this one day :D
Apr 8, 2010. 6:23 AMjvodak says:
 Wow, Very nice,  to bad you had to cut the corners of the paper yourself.  Would be neat if we could convince the mills to "cut corners" so to speak.  Very nice, and its okay to impress yourself sometimes!
Jan 8, 2010. 1:14 PMferrari484 says:
 Sometimes i  skipped along you instructable, but now i really got a good look at it. Well great job. Making a book from scratch. Nice.
Dec 28, 2009. 10:31 PMcaltemus says:
Could this be used to repair an old book? I have a copy of the complete Bone graphic novel and it has fallen apart. It is fairly large though...
Dec 3, 2009. 7:09 PMhinata0097 says:
thanks! this help a lot im writing my own book and i needed to know how to bind it!
Jun 28, 2009. 9:19 PMasteriskchick says:
Do you have to fold the page in half before sewing them, or could you just use smaller single sheets in the same way ?
Oct 3, 2009. 11:10 AMjimbo112 says:
By the looks of things single sheets would work just as well, with the possible problem being that pulling one sheet out (if you need it) could loosen the rest of the pages, making them more prone to falling out. However, from the number of pages I've seen fall out of old/beat-up books, and from the fact that gmjhowe does this sort of thing for a living (the binding, not the instructable-ing), It's safe to assume that either way works fine.
Jun 19, 2009. 12:08 AMlmuli3 says:
i'de prolly help to also tie a thin piece of cardboard in with the spine on the backs of the pages
Jun 9, 2009. 4:04 AMlmuli3 says:
no advice needed it is an awesome design well done i gotta try it. i think you should sell these for a quite a bit of money
Jun 1, 2009. 4:48 PMJellyWoo says:
Cool! I will be doing this for a poetry book in school.
May 21, 2009. 3:46 PMwenpherd says:
what is that?!?!?!?!?
May 20, 2009. 12:35 AMKurogaru says:
Nice, very simple and very well done, I must try it someday.
May 13, 2009. 3:21 PMwenpherd says:
this is cool, hey you like my new profile image?
Apr 30, 2009. 3:27 PMhammer9876 says:
Very classy.
Apr 6, 2009. 3:13 AMman456 says:
Good Idea
Apr 2, 2009. 12:55 PMwenui says:
Nice job
Mar 27, 2009. 8:58 AMMuadDib says:
Nice job! My first time here. Question: Does it matter what kind or thickness of cloth you use? I have a lot of jean cloth from worn out jeans and I am wondering if one could use the denim on the spine. What are your thoughts? Thanks. W. Dale
1-40 of 141next »

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
561
Followers
41
Author:gmjhowe(Instructables Chatroom)
I work as a Graphic Designer/Artworker, my time is spent creating a miz of Cyberpunk and Tech related creations for your viewing pleasure. If you have any questions, you can normally find me in the ...
more »