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Simple Shearling Boots

Simple Shearling Boots
Toasty warm and super comfy genuine shearling boots can be yours in a few relaxing hours.

Shearling is sheep leather tanned with the wool still attached.  It's super warm and soft, hence often used to line shoes and garments.  It's also easy to sew up with a simple, inexpensive, easy to find tool called a stitching awl.

Why not make yourself a custom fit pair?
 
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Step 1Tools & Materials

Tools & Materials
 Tools:
* Stitching/sewing awl ($6.99 @ Harbor Freight tools, $10-20 at hardware or outdoor gear stores like REI. Look for "Speedy Stitcher" or "Quick Stitch")
* X-acto knife
* cutting mat
* scissors
* Sharpie marker
* optional: binder clips or bulldog clips

Materials:
* small Shearling hide, about 5-6 square feet
* the heavy waxed thread that came with your stitching awl
* Foam/rubber sole material, see notes below.
* Barge brand contact cement, see notes below.
* optional: leather or wool felt of your choice in same amount as shearling, see notes below.

About shearling:
Commercially made shearling lined shoes are just that - lined only.  They typically use a different leather on the outside because it's hard to dye leather without dying the wool or the leather part isn't very strong.  The hide I found is rather thick and came in a nice natural caramel color so I just used it as is.  if yours is on the thin side or you just don't like the look of the non-wooly side then glue another material of your choice onto the non-wool side before you mark and cut your pattern pieces.  My favorite leather store had a special closeout so I was able to buy a hide for $15, enough for 2 pairs of these boots.  If you can't find the real stuff you can use faux from the fabric store, but you may need to finish the edges to keep them from unraveling.

About Barge cement: This is the absolute best glue for leather, rubber and nearly anything else flexible. However, the original version of this stuff in the YELLOW PACKAGE is HIGHLY TOXIC.   Make sure you are outside or  wearing a respirator when working with it or you're going to have quite a buzz. The new version in the BLUE PACKAGE is toluene free and supposed to be much less smelly.  I haven't tried it myself yet but I'm told it works just as well though I'd recommend being outside for this one, too.  A 2 oz tube should be enough for this project and can be found in hardware/outdoor gear stores near wherever they sell tarps and tarp/strap mending kits.  I buy mine by the quart from a leather supplier.

About foam/rubber sole materials:  I'm lucky enough to have several shoe suppliers within driving distance so for this project I used actual sole making materials. (Saderma in Los Angeles & Orange Counties is great)   The first layer I used is a spongy crepe for cushioning and the bottom layer is a rugged textured solid rubber.  A piece of each big enough for 3 or 4 pairs of shoes cost about $5.  If you can't get your hands on these don't fret - the hardware store is again your friend. I've used foam anti-fatigue mats (the big squares with puzzle piece edges) and rubber floor runner (sold by the foot) which work well, too.  Just take extra care with the anti-fatigue mat not to pull your stitches too tightly as it tears more easily.  You can use foam for both layers if you like.
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30 comments
Dec 23, 2010. 9:00 AMjmeats says:
Excellent, excellent instructable! So clearly stated and detailed that I went right out and bought some shearling and started on a pair. I used a 20 year old pair of slippers as a pattern modified slightly to warm more of the ankles and dug right in. One down and one to go. My fingers are sore and my wife says they look more like elf shoes than these, but I love them and have the satisfaction of having made them myself. Thanks for taking the time to do this, and thanks for the inspiration!
Dec 26, 2011. 4:53 PMFuzzyElephants says:
I'm wondering if it might be possible to recycle some thrift store finds, like a shearling, fur, or leather coat for this sort of project... could that be a good option for people who don't have a leather supplier near them?
Dec 26, 2011. 4:39 PMFuzzyElephants says:
Awesome! I can't wait to try making a pair! Very well done.
Feb 23, 2010. 11:27 PMmasterochicken says:
If I go to one of the shoe repair places in my town, what should I ask for specifically for the sole material?
Mar 2, 2010. 8:18 PMmasterochicken says:
I checked both shoe repair shops in my town and all they seemed to have was vibram soles. That ok because I just found a tire today!
Aug 20, 2011. 4:34 PMMauigerbil says:
Cool way to use a tire! Now the soles will last 2X as long!
Feb 24, 2010. 9:12 PMmasterochicken says:
Thank you.
Dec 27, 2010. 6:14 PMdesya says:
I was given a pair of Uggs sadly the safe right foot....since I am not born with two right feet,,,, any suggestion....luckily my feet are small so I have enough fabric to work with
Dec 23, 2010. 10:34 AMcameronhirsch says:
Excellent guide, very well written. I've been wanting to make a pair of shoes for a while now.
Sep 4, 2010. 11:20 AMAlinora says:
Wow, they look amazing! Unfortunately It's to confusing for me, but they look seeewwww good and warm. Can you ( gasp*) buy a pair anywhere?
Mar 1, 2010. 1:30 PMangelaek says:
Wow! I can't wait to make my first pair ;)
Feb 27, 2010. 6:49 AMdomestic_engineer says:
do they get stinky after you wear them for a while? can you throw them in the washing machine?
I made a pair like these out of fake fur, but they got stinky.
Feb 24, 2010. 12:53 PMBajimer says:
Fabulous!  I've been looking for something like this for ages!  Kudos to you for a great design.  By any chance, do you know of any places to order shearling leather?     Thanks, and good luck!!!!!
Feb 25, 2010. 7:22 PMBajimer says:
Sweet, thanks!  I don't think that LA will work, but I live near Chicago, ao maybe there will be something there.  I'll check it out!
Feb 23, 2010. 12:17 PMmasterochicken says:
Damn! 5 stars! Great job. Thank you for posting.
Feb 24, 2010. 9:12 PMmasterochicken says:
I'll try to remember. You'll probably do well though. It's a very well written and clear 'ible with  great pictures. And it's an original topic, which is needed.
Feb 24, 2010. 5:51 PMluvit says:
 i push my mower in the nude. these will feel nice on my feet.
Feb 23, 2010. 4:23 PMChrysN says:
Wow, those are great, they look really comfortable too.
Feb 23, 2010. 8:44 PMairicknuin says:
 BEAUTIFUL!!!! 
Feb 23, 2010. 5:57 PMdesertfish says:
great shoes. looks beautiful!
Feb 23, 2010. 3:32 PMStupidGenius says:
Bravisimo!

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