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Simple knock-down cardboard end table (flat pack)

Simple knock-down cardboard end table (flat pack)
This is a relatively easy to make, knock-down (flatpack) end table made from one cardboard box (it could also be made from multiple boxes or pieces as well). There are four pieces held together with slots, as well as simple mortise and tenon type holes.

I am posting this as I could not find any other cardboard tables on Instructables that can be taken apart (for storage or transporting). I made this one temporarily for my  kids to use prior to a recent move, and it has now been repurposed as a smaller end table for a spare bedroom.
*I have uploaded a Sketchup 3D file used for the diagrams.

Materials used
- One large 3-ply cardboard box (80W x 64H x 23D cm)
- Wood glue (any normal glue should suffice)

Tools used
- Pencil
- Straight edge (solid metal ruler)
- Utility knife (boxcutter with breakable blades)
- Cutting mat (I used the self-healing type)
 
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Step 1Fitting the layout onto the cardboard box

Fitting the layout onto the cardboard box
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  • 3-cardboard-box-plan-front1.png
  • 4-cardboard-box-plan-back.png
I used just one large box ((80W x 64H x 23D cm), but this table could also of course be made from multiple boxes or pieces of cardboard.
This particular box was made from 3-ply cardboard which is quite heavy duty (7.5 mm thick). Doubled up it was 1.5 cm thick.
If you are using thinner cardboard (e.g. single layer type), I would recommend using at least 3 layers so it has some strength.
*For the legs, make sure the corrugated "flutes" are vertical (if they are horizontal it can collapse easily).

In the first illustration (front of the box) you can see two tabs at the bottom of both leg pieces.
The tabs will fit into holes in the bottom of the table top, like a mortise and tenon system (see the second illustration, shows the table top, with holes for the tabs). *I did not cut out the holes for the tabs until immediately before assembling.
The horizontal support piece slots into both legs.
You can adjust the length and width of pieces to accommodate the box or cardboard pieces you have available.
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6 comments
Apr 23, 2012. 10:52 AMeffiesque says:
Absolutely epic. So many ways you can use this....
Feb 20, 2012. 6:03 AM22tpring says:
EXCELLENT project and I love the additional picture of the crayon holder added by another. LOVE cardboard furniture (is it a disease?)
Feb 15, 2012. 9:35 AMjessyratfink says:
Very nice. I love doing simple things like this with cardboard.
Feb 15, 2012. 1:19 PMComputothought says:
Cool.
Feb 15, 2012. 11:57 AMEarningH says:
Great!

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Author:canuckinjapan(My woodworking blog)
I am a freelance translator living in Japan. I like to create furniture and signs etc. using reclaimed wood. See my blog for photos of other projects, and a link to my 3D models on the 3DWarehouse. Pl...
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