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Singing Pumpkins/Parallel Port Relay Box

Singing Pumpkins/Parallel Port Relay Box
This Instructable will show you how to build a parallel port relay box that will be used to drive a singing pumpkin Halloween rig. The singing pumpkin rig is basically a synchronized light and music show that is supposed to look like you have a choir of singing pumpkins. I didn't invent the rig. This is merely my interpretation of it.

This Instructable is mostly about how to build the relay box, but the end result is a cool Halloween decoration. The great thing about the relay box we are going to build is that it can be used for any holiday light show. Can anyone say Christmas lights plus Trans-Siberian Orchestra ?

Total cost of the project is somewhere between $50 and $100.

Movie


SAFETY WARNING

This project involves working with live AC currents that can kill you. Be very careful. If you don't know what you're doing, get someone who does to help you. I'm not a licensed electrician. I've wired a few outlets/switches, but I am no means an expert. I'll try my best to steer you in the right direction, but I'm not infallible. Please do comment if I've left a glaring safety risk.
 
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Step 1How this all began ...

How this all began ...
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It was right after Halloween 2007. A good friend of mine, Kerri, stumbled across a web site full of cool homemade Halloween decorations. On the site, someone had made one of these singing pumpkin rigs, and Kerri decided that she wanted to make her own. Now, Kerri has a degree in genetic engineering, which is great if you want to do something like help develop an HIV vaccine (which unfortunately failed in trial). However, it doesn't help you much if you want to do an electronics project like this. So, Kerri came to me with the idea and asked if I'd want to help set it up. The DIY electronics geek that I was said, "hell yeah!". It wasn't actually until the end of September 2008 that we actually ordered the relay board and started collecting the other required parts. Come Halloween 2008 night, the project was ready for display. The movie below is the result.

Another motivation for myself was to "build a better mousetrap". The guides I saw online for building the singing pumpkin rig were sufficient to get the job done, but I saw a few problems with them. Mainly, they involved wiring the pumpkin's lamp directly to the relay board. This limits the relay board to just being used for the singing pumpkin set up. I saw the potential to use it for other purposes such as a Christmas light show, or just as a fun light show to go with your music at your next house party.

The desire to make the relay board reusable as more than just a singing pumpkin rig lead me to come up with the design in image 1. I hacked up extension cords and wired them to the relays. The pumpkin lamps/Christmas lights/whatever could be plugged into the extension cords. This design worked well, except I had a few concerns with it. 1. It wasn't very portable. The cords would get twisted and it was a bit heavy from all the wire. 2. Safety. With this design, you basically had to carry the rig by the extension cords. I was concerned that this would lead too a wire being pulled out of the terminal block. You really don't want an exposed wire with wall current flowing through it anywhere near you.

It was with all those concerns in mind that I came up with the design in image 2. It's nice and portable. It uses standard wall outlets as the AC voltage outputs so anything can be plugged into it. The outlets and the relay board are mounted to the project box so there is no concern of wires being pulled during transport.

A little bit about myself as it pertains to this project

I may make building this rig look easy. I'll try my best not to take some things for granted that others may not necessarily know. I do have a bit of an advantage in the area of skills required for this project. I have a BS in Computer Science and an AS in Computer Network Engineering. While earning those degrees I took a number of electronics and programming courses. My dad worked in construction for many years and has experience in home electric wiring. He also taught a number of the electronics courses I had in college. I used him for advise while building my rig. All that being said, I'm going to make the semi-safe assumption that avid readers of this website are intelligent people, like to get their hands dirty in projects like this, and are up for the challenge.

links

These are the guides that I used as a reference when building my rig.
http://www.stulack.com/websites/DMI/singingpumpkin.htm
http://www.spiffomatic64.com/lightshow/
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29 comments
Oct 29, 2010. 9:30 AMShane1163 says:
You can buy boxes that do that.. I have one that has 6 outlets in it and it has songs built in (I think mainly christmas) but u can plug an MP3 player into it and play whatever songs u want.. they're kind of expensive but I got mine at the thrift store for like 5 bucks! It's really neat now I wish I had seen this earlier and had some light up pumpkins! lol
Nov 2, 2009. 9:57 PMbubbabooey2 says:
sooo since the ends are just simply extension cords, i could replace the pumpkins with simply lights or other effects/
Aug 9, 2009. 5:20 AMdooj says:
well i don`t have the money to buy LOR (but if i did i would buy it in a heartbeat) i`m looking for a el cheapo way to power all of my lights but still have it look professional
Aug 8, 2009. 10:00 AMdooj says:
i have about 10,000 xmas lights. how many of these do i need to power all those lights?
Jul 17, 2009. 8:38 PMtes0122 says:
For the lazy man's conversion to USB try a USB to DB25 Female Parallel Converter Adapter cable (like: http://www.tigerdirect.com/applications/SearchTools/item-details.asp?EdpNo=1699044&CatId=471). If it is a true bi-directional plug, it should give you the port control to continue on.
Mar 31, 2009. 2:14 PMvodo says:
Mar 18, 2009. 9:07 AMvodo says:
where did you get that song!
Mar 18, 2009. 9:08 AMvodo says:
link?
Mar 11, 2009. 1:46 PMvodo says:
(removed by author or community request)
Mar 11, 2009. 1:17 PMvodo says:
what is the most watts it can run?... (because i want to build it...(IT IS COOOOOOL!!!)this is something like it (only more $$$) http://store.lightorama.com/ba16chpa.html
Mar 11, 2009. 7:28 AMvodo says:
does it work on xmas lights
Feb 21, 2009. 1:23 PMTOCO says:
Hey how do you use port talk. i clicked every file in every folder and it kept opening notepad and telling me what porttalk is. Please tell me how to use porttalk!!!.
Feb 21, 2009. 1:24 PMTOCO says:
How do I use porttalk?
Feb 6, 2009. 6:17 AMstanlaski says:
You did a great job in explaining the step by step procedure for building this project. The explanation for connecting the relay board to the receptacles was a bit confusing. Green wire should only be used for ground never to carry current. As I understand it the green wires were connected to the "C" relay terminal, in this type of circuit the "HOT" black wire should be connected to "C" so that the hot conductor is interrupted by drop out of the relay. Also why use eight receptacles when four would be sufficient by removing the jumper between each outlet?
Jan 10, 2009. 7:58 PMnoelle_tan says:
pretty frickin cool
Dec 29, 2008. 11:29 AMmjbliss says:
If your computer has no parallel port - can you use the LPT printer parallel port or use a parallel to serial port cable? THANKS FOR THE INSIGHT!!!
Dec 15, 2008. 6:32 AMegriff says:
thank you for the wiring information. I want to use a relay board with voice activated commands.
Nov 22, 2008. 11:20 PMmaxamillionaire says:
careful, wires may be live even when a switch is open, depending on where a switch is placed in a circuit. if the switch is off, and you touch point 2, you will be fine. but if you touch point 1, even though no currents flowing, you will probably get a shock. simple, but take care. the polarity of wiring in houses can get switched, or worse. check it twice! I've overlooked it before, and probably will again, just because i thought it was so simple. hot---1---switch---2---ground and Sweet instructable. it would be neat to apply this to the lighting in a home.
Nov 9, 2008. 5:51 AMkellyroux says:
I always am impressed with the music light shows during the holidays. Thanks for making it easy for even me to understand!!! Great job

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Author:waltbosz