Introduction: Skyrim Iron Helm - Felt

I recently learned of the nifty hats given out at PAX this year when I started following /Skyrim on Reddit. Not wanting to pay a bunch of money, I decided to make my own. It's pretty a pretty simple pattern.

With my Amazon order not arriving until sometime in the afternoon, I figured I could waste my time by putting this Instructable online.

Step 1: Buy Parts

The first thing you need to do is acquire parts and tools. All of these can be found at JoAnn's or whatever craft store is nearby.

Tools:
Sewing Machine
Scissors
Printer
Marker
Sewing Needle
Pins

Parts:
Off-White Felt (a little yellowish) x Half Yard
Dark Grey Felt x Half Yard
Off-White Thread
Dark Grey Thread
Stuffing

Feel free to mix it up. I think a tye-dyed Iron Helm would look awesome.

Step 2: Print Pattern

I made a pattern for two reasons: Practice and it sounds impressive. These fit on standard 8.5"x11" sheets of paper. Try to minimize your margins as these take up a lot of space.

You need to cut out your pattern, and then start arranging them on the fabric you want to cut.
You need two sets of horns, so two positives and two negatives.
You need one set each of Front and Back (one positive, one negative each).

I was lazy so I just made one of each. If you do that, take note that you should physically flip the pattern when cutting the other halves, as this keeps your mark-lines all on one side which we will hide on the inside.

A little explanation on the versions for those curious about what iterations I changed while making the pattern:
Horn v1 was edited to include an angle for the side of the head.
Front v1 was shrunk a tad on the edges and the eye rotated a tad, v2 had the eyes moved lower.
Back v1 was shrunk a tad on the edges.

And for those that want to know how, I am good at spatial reasoning, so I just free hand drew the patterns and then made changes after a couple test hats (given out to friends that also picked up Skyrim).

Step 3: Mark Parts

With your pattern printed and cut, arrange on the fabric and mark an outline with the marker.

Step 4: Start Cutting

Then cut the parts out.

Step 5: Pinning Together

Match each set with the mark-lines on the outside.

Take your box of pins and pin those bad boys together. I try to focus on the main corners and turns, keeping the pins evenly spaced.

Step 6: Sewing

Sewing's pretty easy. There are plenty of guides on this site that can teach you better than I can.
I like to keep my excess fabric to the left, and remove pins before I go over them.

Sew as suggested by the red lines on the photos.

Step 7: Stuffing

After most sides are sewn on the horns, we need to flip them inside out and add some stuffing. I was too lazy to measure before hand, but the total weight of each horn was 22 g after stuffing.
You don't want them to be too firm, as that makes them heavy. They can be rather loose and hold their shape.
After stuffing, just sew that last side close. The stitch won't be as pretty, but this end is inside the hat so it doesn't need to be pretty.

Also, make your first pieces of stuffing small, and later ones can be larger.

Step 8: Adding Horns

Flip the hat ride-side out and feed the horns through their holes.

I angled mine slightly forward, and it probably wouldn't hurt much which ever angle you choose.

Starting at the bottom, I hand stitched the horns with the dark grey thread. Going around in a circle every so often just to secure the horn in place. I also put a few stitches at the top near the base of the horn.

Step 9: Become Dovahkiin

Put your new hat on and go kill some dragons. Or scare your dog, whatever.

Comments

author
deerp made it!(author)2016-03-02

love it cool looking

author
shakabrah made it!(author)2012-01-02

Awesome I love this, though I'm having trouble printing the pattern out. I'm not sure what size of the picture I'm supposed to use..(there's about 8 choices I think) Oh, and how much does to cost to make one of these?
Thanks!

author
ThePrankMonkey made it!(author)2012-01-17

There should only be the three linked images for the pattern. They each need to be printed to fill a standard Letter Size sheet of paper.

Assuming you already own the proper tools, the materials should only set you back about $7-$10, depending on sales at your local fabric store.

If you have any further questions, please feel free to contact me.

author
ghewitt made it!(author)2013-12-09

I can't find where the different sizes are, I can only find the large size

author
sabean+the+khijitt made it!(author)2013-07-01

Oooo and FUS RO DAH !!!

author
sabean+the+khijitt made it!(author)2013-07-01

When i go back to school im gonna ask if my home ec teacher if we can do this

author
jgarland13 made it!(author)2012-03-09

On the printing pattern size there are lots of options: tiny, small, medium etc. Which do I choose?

author
imshanedulong made it!(author)2011-12-19

My printer was out of ink (It won't print black without yellow ink =_=) so I copied the pattern into photoshop, zoomed until it was the size of a peice of paper, and traced it. I am the master of improvising.

author
ThePrankMonkey made it!(author)2011-12-19

Bravo! I like the improvisation. The improved model I have been toying with uses legal pad paper, so your trick should work on that as well,

author
monsterlego made it!(author)2011-12-12

FUS ROH DAHH!!

author
gman452leroy made it!(author)2011-12-05

very good work! i was hoping to find this so i can make my own. if you want to email me send a mesage at anderwmorris13@verizon.net.

author
jrhoads made it!(author)2011-11-25

Is there any way to tweak the design so that it looks more like the helm in the actual game/trailer?

author
ThePrankMonkey made it!(author)2011-12-01

I'm actually working on an overhaul for the project now that I have the game and can look at the helmet from different angles. I'll try to have it up within a week.

author
thepelton made it!(author)2011-11-22

Neat idea for Halloween.

author
ThePrankMonkey made it!(author)2011-11-22

I might make a stuffed Lydia to go along with this. Something to throw across the room when the in-game Lydia blocks my path or sets off traps.

author
Penolopy+Bulnick made it!(author)2011-11-11

Awesome job making the mask! It turned out great!

author
ThePrankMonkey made it!(author)2011-11-11

Thank you. My brother likes the one I made him.

author
Herman+Xgy made it!(author)2011-11-17

Can i just sew by hand?

author
ThePrankMonkey made it!(author)2011-11-18

Of course you can. It'll take longer, but you can achieve the same final product.

author
fleask made it!(author)2011-11-15

Love it, definitely making it for my Secret Santa this year! Just wondering how big the mask is when its finished? I cant really measure my persons head so even rough measurements would be awesome :)

author
ThePrankMonkey made it!(author)2011-11-15

My head is about 63cm (~24.5in) in circumference, the hat design with a 0.31cm (~1/8in) seam will fit very nicely on my head. Not too snug, but it stays where I put it. Depending on the fabric you purchase, how you align the pattern will allow stretching in different directions.

Now I want to make a red one with white horns and a fur trim. Good luck with your project and throw a picture up when you are done.

author
mikeasaurus made it!(author)2011-11-11

so, you're wearing this while playing the game, right?

author
ThePrankMonkey made it!(author)2011-11-11

I will as soon as it arrives. :)

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Bio: I'm a mechanical engineer very interested in robotics and automation. I'm working on a virtual hackerspace right now. Feel free to come by ... More »
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