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I made these cannons for a pirate themed Camp Cranium at Camp Victory.  Arrrrrrgggg!!

Step 1: Materials

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I have 7 of these cannons to make so you may see pictures with more supplies then needed.

MATERIALS

1-> 2' piece of 6" PVC
1-> 6" PVC cap (thick PVC)
2-> 18" pieces of 3/8" Latex Tubing (Surgical Tubing)
1-> 12" piece of 1/2" nylon rope
1-> 5' piece of 1/4" nylon rope
1-> 3/16" x 1-1/2" Eye-bolt
1-> 3/16" Lock-nut

TOOLS    

Drill
Saw (PVC)
PVC Glue
Epoxy
5/32" Drill bit
1/4" Drill bit
3/8" Drill bit

Step 3: Firing Assembly continued

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Thread the eye bolt into the 5/32" hole and attach the nut to lock it in place.

Step 4: Attach Firing Assembly

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Simply glue the half cap onto the 2' PVC pipe

Step 5: Holes for Latex Tubing

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Drill four 3/8" holes at the end without the cap on it.  It is best to drill them at 90* angles about 1/2" from the rim.  First level the entire barrel using a larger level (you can just make it out in the first picture across the half a cap).  I used a combo square with a level in it to mark at 90*.  Mark two points that the level touch in one position then move it around so one of the points is still in contact with the square.  Once they are drilled by sure to smooth the edges they will cut through the latex tubing if not rounded off.  I used a x-acto knife and sand paper.

Step 6: Attach Latex Tubing

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Insert Latex through 3/8" hole and tie.  Be sure the knot is big enough to keep the tube from slipping through.

Step 7: Setup Loading Rope

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Take the 1/2" rope and tie it onto the Latex tubing.  Use the Epoxy to secure the knot be careful not to get any epoxy on the latex.  Next tie two knots one in the center of the rope and one at the end.

Step 9: Loading Cannon

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Pull rope back and set middle knot in notch.  Insert cannon ball (tennis ball) from back of cannon. DO NOT GO TO THE FRONT OF THE CANNON AFTER IT IS COCKED!

P.S I am still finishing up the rest of this ible.  From this point on at the moment the instructions are a bit cryptic and dont cover the entire build.  I will get it to make sense ASAP.

Step 10: Materials for cradle and pivot points

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Materials
2" x 12" at 16" long -  Cradle Base
2" x 12" at 15" long -  Cradle Sides (45* trajectory)
               or
2" x 10" at 15" Long- Cradle Sides (Flatter trajectory)
12" of 1/2" Dowel rod - Wheel Axles
4 - Finishing nails - Axle pins
4 - wooden wheels (mine are 5" diameter)
4 - 1/4"x2-1/2" Lag Bolts
2 - 1 1/2" PVC Tubes (Pivot Mounts) at 3" long


Tools
Drill
Saw
1/2" Drill Bit
3/4" Drill Bit
6/32" Drill Bitt
1-1/4" Drill Bit
5" hole saw (optional)
1/2" Socket
Measuring Devices
Epoxy or PVC cement

Step 11: Pivot Points

Installing the pivots is very similar to the method used for drilling the holes for the latex tubing.  It is best to drill them at 180* angles about 12" from the rim.  First level the entire barrel using a larger level, then use a combo square with a level in it to mark at top dead center.  Mark the two points that the level touches in one position then move it around so that another point is 180* from the point on the side of the barrel.  After they are marked drill a 1-1/4" hole on each side (I tried a 1-1/2" bit the first time to fit the PVC but there was to much play in the pivot mount for me.)  You may need to shave the sides of the hole to allow the PVC pivot tube in.  After the tube fits use Epoxy to attach the pivot tubes to the barrel.  You will want to leave as much PVC sticking out of the barrel to make it easier to mount to the cradle.

Step 13: Axles

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Sorry for the blur.  It is a 3" piece of 1/2" dowel rod, this will be used as the axles for the wheels.  I drilled a hole large enough to put a finishing nail through to hold the wheel on.

Step 14: Wheel Making

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This is a finished wheel I made it a 5" diameter.  I wanted a bumpy shape so I traced a 5" circle and used a hand jig saw to cut them out.  I would now suggest just using a 5" hole saw.  The hole in the center of the wheel is 5/8".

Step 16: Cannon Mounting Points

With the sides cut, clamp them together and drill a 1-1/4" hole at 1-7/8" in from the sides.

Step 17: Wheel Attachment

Take the 3" pieces of 1/2" dowel with the finishing nails 1/4" from the end and insert it through the wheels 5/8" hole.  Insert the dowel into the 1/2" holes with glue in the hole and around the end.  You may need a persuader (hammer in civilized shops).

Step 18: Measuring for Cradle Sides Anchor

Decide which end you want to be the front then measure the 1st mark 2" from front of cradle @1-3/8" in from side.  2nd Mark 8" from front of cradle @1-3/8" in from side.  Mark the opposite side of cradle on the same face with two more marks at the same measurements.

Step 20: Cradle Sides Alignment

On the top of the cradle place a line at 2-1/8" in from the side that runs from the front of the cradle toward the back.  This is the line you will use to space the sides the correct distance apart to allow the barrel between the sides. (This is where problems will arise if you have different PVC then what I used.  You may want to do the calculations yourself.)  After the line is drawn you will want to glue the sides in place.  The sides inner edge is what you will place on the line. (You may want to try clamping it in place before glue and set the barrel in to check proper positioning.)  After you have glued the sides and clamped them in flip the cradle over so you can get to the 3/4" set holes you drilled for the lag bolts.

Step 21: Cradle Sides Attachment

Drill a guide hole with a 6/32" drill bit in each of the set holes for the lag bolts.  Screw the Lag bolt in with a driver or socket wrench.  The lag does not need to be super tight just snug to hold the side in place.

Step 22: Barrel Mounting to Cradle

Take barrel and place in cradle.  Now this is where it is up to you haw the mount the barrel to the cradle.  I simply put 3 drywall screws through it and that held very well.  I placed 1 in each of the pivot points and 1 in the base of the barrel.

Step 23: Activate your cannon ball retrieval system

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Call dog.  BEGIN THE BOMBARDMENT!!!!! ARRGGG!!!!! fire, repeat, enjoy.

Later!

Step 24: After thought!

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It might be hard to see but I trimmed about 3/4" off of the back of the barrel above the PVC cap part.  Trust me it is worth removing that material before it removes skin on every load.  (Yes I learned it the hard way, but only once twice tops.)

Step 25: Video Stuff

Hopefully these two videos will work one is the how to load and fire the cannon the other is a fun video of what its like to be a cannon ball.
SARAGOGH says: Nov 28, 2012. 6:46 PM
dose the slingshot cannon hurt if you get shot by it?
Wise Raven (author) says: Nov 28, 2012. 7:17 PM
Not really as long as you only use tennis balls but if you lengthen the rubber tubing it will reduce the velocity.
verbstyler says: Feb 13, 2012. 12:40 PM
How is the range of this t hing?
Wise Raven (author) says: Feb 17, 2012. 8:57 PM
Its accurate to about 35yds. You can crank it up a little more but be careful when the bands snap it hurts.
codongolev says: Sep 21, 2011. 6:38 PM
this, unfortunately, reminds me of a recent project one of my friends made in an engineering class. the objective was to play cornhole from a series of distances using a machine we build in class. his team's original design was to use varying amounts of weight and a system of pulleys to accelerate a cornhole bag forward. however, as the build time in class progressed, they spent more time than anticipated building the frame. with only a few days of building left, they ended up strapping a barrel from one of last years' projects to the frame and took some scrap surgical tubing and exercise bands and basically made this design. it... didn't go to well. this design isn't made for accuracy (they basically guessed on all the calibration.) they came in last place. (we, on the other hand, built a catapult as precisely as possible, and ended up coming in second place.)
Wise Raven (author) says: Sep 21, 2011. 7:56 PM
Once it is dialed in I can put tennis balls in a 50 gallon drum at 35 yards consistently. As long as the bands don't get twisted during loading it stays very accurate.
codongolev says: Sep 22, 2011. 9:42 AM
the problem with theirs was that they tried to jam too much rubber into a tube that was too small. the rubber actually caught on the edges of the barrel, and cause innacuracies. (also, dialing it in was impossible, because they had no way to do that. like I said, they were just guessing.)
twighahn says: Jun 30, 2011. 5:26 PM
these r great for throwing newspapers at 2 am
codongolev says: Sep 21, 2011. 6:39 PM
one wonders if you could make one large enough to do the entire paper route from your backyard.
Wise Raven (author) says: Jun 30, 2011. 6:21 PM
Yes!!! I love it! When you can get it from the road to the kitchen table in one shot. Just add 1 or 2 more bands and you can get the Sunday paper moving
Mechanical Banana says: Aug 28, 2011. 10:31 AM
I'm totally going to use this design and make a more modern-type cannon and use it for airsoft >:D
Thank you very much!
ilpug says: Jul 24, 2011. 12:00 PM
great. must make this on a smaller scale...
bwells2 says: Jul 13, 2011. 3:07 PM
How do you shoot it?
bonnie13 says: Jun 24, 2011. 8:10 AM
Original - Looks like fun
Wise Raven (author) says: Jun 25, 2011. 4:14 AM
Thank you, they are a lot of fun. Especially when firing at an inflatable pirate ship in a pond!
Kaptain Kool says: Jun 12, 2011. 6:46 AM
awesome! That cannon looks so cool!
Wise Raven (author) says: Jun 22, 2011. 8:22 PM
Thank you. And if you are indeed the kaptain kool from halo perhaps we will do battle again some day! Muahahaha later
Kaptain Kool says: Jun 24, 2011. 5:03 AM
Perhaps...
cmeyer says: Jun 23, 2011. 1:13 AM
I would love to see a video tutorial on this! It's just a bit hard to see whats going on, which isn't your fault, because its hard to get all the angles without having like 50 photos. Or maybe a video with the test fire? :)
Wise Raven (author) says: Jun 23, 2011. 4:21 AM
Hmm I will see what I can do with the angles. Firing I think I can do that.
tinker234 says: Jun 11, 2011. 8:44 PM
wow
Wise Raven (author) says: Jun 22, 2011. 8:18 PM
Thank you! The wood burning really gives it character
tinker234 says: Jun 22, 2011. 8:22 PM
i really love the look
hg341 says: Jun 11, 2011. 7:05 PM
looks rly fun to use
Wise Raven (author) says: Jun 22, 2011. 8:15 PM
Oh it is. I'm not sure who had more fun using them the counselors or the kids!
zapan says: Jun 19, 2011. 12:52 PM
Your instructable is currently being translated in french, to be featured on the creative LARP community Trollcalibur.com ; the translated article will of course display a link to the original instructable and will comply with the Creative Commons conditions. If you are opposed to the translation, please notify us so we can remove the article on our website. Thank you !
Wise Raven (author) says: Jun 19, 2011. 1:06 PM
Awesome! I am getting hooked on this instructables thing. I am finishing the cradle explanation, I hope to have it done by tomorrow.
zapan says: Jun 21, 2011. 11:30 AM
Thank you for your awesome tutorial, i'll add a link to the article when the translation is complete.
D00M99 says: Jun 11, 2011. 9:40 PM
How far does it go?
Wise Raven (author) says: Jun 12, 2011. 5:31 AM
It fires a tennis ball about 35yds but if you get the surgical tubing all the way back it goes a bit further.
Bosun Rick says: Jun 19, 2011. 4:12 AM
If you go to a health-related supply business for your surgical tubing, they have various 'strengths' (think resistance) of this stuff used for physical therapy purposes. I think it is available under the trade name "Thera-Tube" or something similar. (Black is the strongest I think) Wal-Mart or sporting goods stores may carry exercise equipment that uses the tubing too. It's easier & cheaper than whacking up your Doctors stethescope. You might also try using a 3/8" (or larger) wood dowel inserted in the ends of the tubing in place of tying knots, this would make a neater installation. Don't forget to deburr the 3/8" holes inside the barrel, PVC can easily cut the tubing after a few firings
Wise Raven (author) says: Jun 19, 2011. 7:05 AM
Cool. I had 26 feet of latex tubing left to play with. The second version of the cannons I drilled two holes in line with each other and put the knots on the inside of the barrel that really cleaned the look up. Deburring will be added to the ible steps thanks for the catch.
kebmoore says: Jun 16, 2011. 8:54 AM
Very Cool!

I had an idea similar to this, sort of a water-balloon bazooka. It never got built because I couldn't figure out the trigger mechanism, or how to keep the balloon from rubbing on the walls of the tube. I may take that idea out of the dead-projects file and take another look at it.
Wise Raven (author) says: Jun 17, 2011. 6:25 PM
I made something that fired water balloons awhile ago to keep it from hitting the sides of the barrel I put it in a large Dixie cup. It helped even out the air on the balloon as well. Caution though it puts holes in plastic fun houses. Later and thanks for the awesome comment!
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