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Step 7Thread the cork and handle onto the cord and tie the knot
I then threaded the cork and the handle respectively onto the cord.
Now I wanted to put enough tension on the cord so that the handle wouldn't dangle out of the housing but not enough that the "dogs" were engaged.
When I found the sweet spot, I tied a knot against the handle and test operated the whole assembly.
After I was satisfied with the testing, I then cut and melted the cord with the lighter to prevent fraying.
Then I glued the cork to the dowel to prevent premature separation. I am not sure how well it will last, but it is some due diligence on my part.
If they do separate it may prevent the cord from fully retracting. Keep an eye on it.
Now I wanted to put enough tension on the cord so that the handle wouldn't dangle out of the housing but not enough that the "dogs" were engaged.
When I found the sweet spot, I tied a knot against the handle and test operated the whole assembly.
After I was satisfied with the testing, I then cut and melted the cord with the lighter to prevent fraying.
Then I glued the cork to the dowel to prevent premature separation. I am not sure how well it will last, but it is some due diligence on my part.
If they do separate it may prevent the cord from fully retracting. Keep an eye on it.
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