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SmartBlock: Wooden USB Drive

Step 4Taking off the Edge

Taking off the Edge
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Since we live in the future, everything is better streamlined and all curvy-like. This step requires a lot of patience and a steady hand. A belt sander makes this task very easy, but it can be done by hand as well with rough (80-120 grit) sandpaper. If you use a belt sander, round off the edges very slowly and using both hands to grip the piece against the belt.

Round off the long edges first, then make the end round, giving the piece a U shape. Finally, round off the edge to eliminate the last of the edges. Be sure to leave one end flat for the jump drive.

The best way to finish this step is with patience. Take your time and practice until you are comfortable with the technique.
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