Introduction: Solar Battery Charger

Picture of Solar Battery Charger

Why buy a battery charger when you can make a solar powered one?

Things you’ll need:

  • Solar panel (I used a 3V / 250mA one)
  • Used up rechargeable batteries (I used 1 AA and 1AAA)
  • Mint tin (I’ll be using a herbal candy tin)
  • Some wires
  • 1 AA battery box x 1
  • 1 AAA battery box x 1
  • 1N4148 diode
  • 2.5mm female plug
  • 2.5mm male plug
  • Electrical tape
  • Hot glue
  • Soldering iron
  • Solder

!! Attention !!

For safe charging, make sure that the rating of the solar panel (250mA) is less than 10% of the capacity of the battery setup (AA – 1900mAh, AAA – 800mAh, hooked up in parallel gives me 1900+800 = 2700mAh, 2700 x 10% = 270 > 250, so that’s fine). However, I’ve tried inserting 1 AAA only to the circuit (800 x 10% = 80, way lower than the rating of the solar panel), nothing bad happened – just be warned that you can overcharge your battery in this way.

Step 1: Soldering

Picture of Soldering

Solder the positive wire to the longer leg of the 2.5mm male jack and the negative wire on the other. Then connect the wires to the solar panel.

Step 2: More Soldering

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Solder the postive wires of the battery packs together. Repeat for the negative wires.

Step 3: Even More Soldering

Picture of Even More Soldering

Place the plug with the empty side facing down. The left tab is negative and the middle one is positive.

Solder the negative wires to the left tab, and the 1N4148 diode to the middle tab. Remember that the black side of the diode should be facing away from the tab. Hook it up to the positive wires.

Step 4: Drilling

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Drill a hole for the female plug

Step 5: Insulating

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Insulate the tin with some electrical tape. You can also wrap the soldered part of the wires with some tape.

Step 6: Hot-gluing

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Hot-glue the battery pack to the tin

Step 7: Done!

Picture of Done!

Comments

svelez2 (author)2015-11-23

Amazing. Going to get diode. Have all other.

twong10 (author)2015-08-06

I can recognize that candy can :D , any chance you are from HK?

NeroliKo (author)twong102015-08-06

Yes I'm from Hong Kong :)

twong10 (author)NeroliKo2015-08-08

That's awesome , there aren't a lot of us on instructables :D

Ken wei (author)2015-08-04

Awesome! You should also add a diode to the solar panel, so when it gets dark the rechargeable batteries won't discharge into the solar panel

NeroliKo (author)Ken wei2015-08-04

Isn't the diode connected to the battery pack and the plug enough to prevent discharging into the solar panel?

Ken wei (author)NeroliKo2015-08-04

sorry.Didn't see that

About This Instructable

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Bio: I like making things and I'm good at breaking things.
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