Step 4: Cutting the CDs

-Cut along all of the lines

You can cut them anyway that you think will work, just remember that friction from any sort of saw will create heat. I had to pry mine apart, but it was no big deal. I'm not sure how that would go with a power saw. (if you try, please share your results in the comments)

I put the stack in a bench vice and used a hand saw. Holding it together with clamps as well as using the vice will help prevent cracking.
When cutting on the curved surface, starting with a small hacksaw is much easier than starting with a large saw.
I started with a miter saw, but eventually switched too a hacksaw. The hacksaw had a slightly thinner blade than the miter saw and got stuck less often. It also never cracked a CD.
<p>GREAT! how do u put this to use???</p>
<p>Nice project.. I&acute;ve made something similar with an old cable dish antenna and little 1&quot;x1&quot; mirrors. Works perfectly and I guess is a lot less work</p>
Thats a cool poject man right on.
Discarded steel cans would be quite reflective, and nearly immune to heat or discoloration.. as would aluminum soda cans or the inside of mylar balloons. Even the inside of modern potato (or corn) chip bags.
I tried chip bags, I think it was difficult to smooth them out, or maybe it was something about the grease (or both). I haven't tried cans though, that's something I'll check out. And I would love to see how mylar works but I'm too lazy to go and get some...
its because there bendable :D
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That's a brilliant idea. I should try it sometime, I have load of extra CDs that I haven't been using anymore.
my 2 cents, put a Thermoelectric generator (with a black heatsink attached to one side and a shaded heatsink on the other) in the focal area. Instant heat-to-electricity conversion. possible portable camp charger?
I'd like to see someone expand on your idea by mating this with a Stirling cycle engine. I know there are large commercial versions but I haven't seen any DIY versions. I can see someone who's into camping using something like this...
I think this is a great idea. After I return from Iraq I am considering expanding on this idea. I figure that if you are able to attain over 300 degrees. Then by taking a small satellite dish and the small mirrors from a disco ball that I should be able to compound the intensity to an exceptional degree...any words of advice or problems you ran into?
Actually, the 300 degrees was obtained from an oven I built based on this http://www.instructables.com/id/CERC-Green-Solar-Oven/ <br>I decided to build the concentrator because it's much easier to expand upon, hopefully will obtain higher temperatures and take less room, and won't catch on fire over 451 degrees F.<br>And to be honest I got distracted with other projects after finishing this instructable (so I haven't obtained particularly high temperatures), but I plan to go back to this and make it larger.<br><br>I had some slight alignment problems, but the use of a satellite dish should fix that. All I can think of is that if the center mirror is slightly off, the other mirrors may not be correctly aligned. I think the light would still focus, but the focus would move.<br>Good luck! <br>And make sure to say how it goes, those sound like great materials for this.
Awesome!<br>Voted for you on the competition. Best luck!
you should have made a true parabola. If done properly you can use tin foil pulled tightly using a vacuum to make an adustable parabola.
Yes, but, how do you do it properly?<br>
It would be more sustainble if you cut the round parts in triangles and join 2 triangles to make a square. xD
That does seem like it would use a lot more of each CD, great idea.<br>Alas.... I am very lazy
also the curve would be smoother<br>
you could cut foam with the wire. its rather fun
Hmmmmm, if only I had something to make out of foam
Dollar Tree stores has Foam Board panels in the 18&quot;X24&quot; range (guessing on the size).<br>They are just right for making poster signs,etc. And from the looks of your project, would be the PERFECT mounting structure.<br><br>Excellent Instructable, THANKS!
That's a pretty great idea, and cutting (I think) would be a lot faster.<br>I may try this eventually....<br>thank you!
<br> There's some nice work here, but what is this business about &quot;Well really there's not much I can tell anyone online without getting raped? is there&quot;?<br> <br> L<br>
I know this isn't 4Chan or anything like that, but it is still the internet. Gotta be careful out here.
I believe s/he meant, &quot;why did you make this offensive comment?&quot;.<br><br>It does not belong on instructables.
And, thank you.
I would have bought that windows 2000 professional disk (with license) for like $20.
Very nice 'ible.&nbsp; As a kid (before there were CDs) I made a four foot diameter cooker using somewhat similar techniques.&nbsp; I made a parabolic curve template and cut&nbsp; cardboard vanes which met in the center which I attached to 1/4 inch think plywood panel.&nbsp; To these vanes I glued aluminum foil (I can't recall what I used as backing on the foil, maybe duct tape) to the vanes.&nbsp; The thing was a bit heavy for me and before I used it the first time I moved it into position and I backed away still facing the parabolic surface and said 'Whew&quot; just as my mouth and ears were at the center of the parabola :-)&nbsp; My quiet 'Whew&quot; echoed back into my ears very loudly.&nbsp; I had fun with this before ever collecting sunlight!&nbsp; I think the parents destroyed it thinking it trash.&nbsp; I never did actually bake anything with it.&nbsp; You bring back great memories though.<br> Best Wishes.
I'm not sure how reflective CDs are, but you might be underestimating kitchen foil. It's actually very reflective, aluminium being second only to silver in wide spectrum reflectance. And maybe gold, but that's probably not very practical information.<br><br>If you really want to get this thing cranking, I'd approach your local printing company for some lithographic offset printing plates, they'll probably be scrapping several hundred of them a week, and they're pretty much pure alu, very very reflective and easy to work with. You can cut them with scissors.<br><br>Also, if you're going to be working with parabolic curves, for mercy's sake get a copy of Rhino3D or other cad package, and just print out your templates. It'll take you an hour to learn how (msg me if you have any questions), and then about two minutes to draw up any curve you want. If you're doing stuff with optics you really want this stuff precise, and sketching out curves with a slide rule is for suckers.
Reflective layer on the CD made of aluminium too.<br>http://www.madehow.com/Volume-1/Compact-Disc.html
Yes, but then messed with. It could well be that it's still highly reflective, but it could also be not, and your still only going to come back up to raw alu, which is what kitchen foil is to start with.<br>Plus there's a layer of plastic in the way.<br><br>The good thing about cds I guess is that they're nice and flat, whereas foil's a bit of a hassle to work with. I find double sided carpet tape makes a nice job of it tho, long as you aren't concaving the surface too much.
How many degree you get with CD ?
Very nice, this is a very brilliant contraption sir.

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Bio: An electrical engineer who likes to make things.
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