Solar Hot Water Kettle From Plastic Bottles (and Glass)

 by robbtoberfest
Featured
I love solar energy and making things out of trash. This project combines the two loves into a solar water kettle made from old plastic bottles.

This kettle will heat 16 oz of water in full sun to a nice hot/warm temperature for some sun tea or washing hands, but you'll have to wait a few hours or less depending on outside temperatures. I've only recently made this during the winter and have achieved 95 degree water temps during 30 degree outside temps. Someone in a warm area of the world will have to make one and tell me how hot it can get during summer-like temperatures.
(Instructables member Kopomeroy built a few versions of this; they achieve 140-160 F during 80 F outside temps. See comments below.)

This takes three plastic bottles to build, one 2-liter, one 16 oz, and one 20 oz. Also needed are flat black spray paint, 5/8" (16mm) rubber heater hose, aluminum foil tape. The outer 2-liter bottle should preferably be clear.

After making this I realized a major problem when using a plastic bottle core; the breakdown of the plastic from heat and UV rays which could leach plastic chemicals into the water. This hot water might be useful just to wash your face or something but not to drink. An alternative to this design is to use a glass or aluminum bottle for the center bottle.
 
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Step 1: Clean, prep, and paint

If your bottles held contents other than water, you'll probably want to wash out all the sticky drink residue. Mmmmmm....sticky drink!

Peal off all the labels.

Give the 16-oz bottle a light spray with the flat black so it drys fast, a second coat may or may not be necessary.
antioch says: Jun 16, 2012. 5:59 AM
I like your cautious switch to glass but would strongly advise against aluminum.

Aluminum has become a major suspect for Alzheimers and I suppose if not so much of our dishes were made out of it this would have been made popular in a much broader sense already.

As rule of thumb, it might be best to not use anything that doesn't occur naturally on the surface of the earth. Clay, Glas, Wood, Stone, you get the idea, no matter how much of a hippie this makes you look. ^^
WoundedEgo says: May 3, 2009. 12:50 PM
Let me see if I understand this...

  • all of the energy comes from the electro-magnetic rays of the sun, (hence, this will not work unless it is a sunny day), yes?
  • the absorption of the heat is augmented by the black paint, yes?
  • the retention of the heat is effected by the greenhouse effect where sunlight passes freely through glass or clear plastic, but hot gasses do not effectively pass their heat back out readily - so the heat is largely retained, yes?
  • you have augmented the amount of heat collected by the addition of a somewhat parabolic reflector made of tape, yes?
  • the net effect is that the temperature of the tank (the black-painted bottle) is 95 Fahrenheit after 2 hours.
If I understand the principles involved and the numbers, this could scale to provide 55 gallons of 95 F water on demand in 35 degree sunny weather simply by doing the same thing with a 55 gallon tank and surrounding air-trapping plastic, no?

antioch in reply to WoundedEgoJun 16, 2012. 5:48 AM
From what I gather, sun rays go in, heat up medium. Medium gives off heat, which can be trapped using standard insulation methods.

Additional bottles (aka layers) act as insulation and help prevent energy loss to the outside.
bgoldberg1 in reply to WoundedEgoSep 16, 2011. 4:56 PM
On a cloudy day, the maximum possible temperature of the water will be the temperature of the clouds in the sky. The tops of the clouds are of course heated by the sun, thus the temperature of the clouds can potentially be quite a bit higher than the air temperature on the ground.

As for scaling up -- a 55 gallon tank doesn't have enough surface area to heat up in a reasonable amount of time. You'd be better off insulating it without bothering to limit yourself to transparent insulation, and then use a separate solar thermal collector.
robbtoberfest (author) in reply to WoundedEgoMay 4, 2009. 8:11 AM
You might be on to something there.
WoundedEgo in reply to robbtoberfestMay 4, 2009. 11:38 AM
For most people in developed countries, a modest goal is to offer pre-heated water on the input side of your water heater. That way the water coming into your water heater is either already pre-heated (yeah!) or cold (so the water heater has to fire up). To pre-heat your water, solar power will give you good results on cold and warm days, as long as there is sunlight (electro-magnetic rays). On rainy days, your heater will fire up. It appears to me that ANY VESSEL THAT IS BLACK and SAFE (glass or metal, food-grade plastic) that is BLACK will passively heat your water on MOST days of the year (unless you are in the UK or Seattle). To enhance the impact of the sun, create a greenhouse effect... place a clear glass or plastic container around your black container that will forbid the heated gasses to escape.
pilotclan9404 in reply to WoundedEgoJul 2, 2009. 4:36 PM
Im in USA WA ;)
doo da do says: Nov 3, 2011. 8:48 AM
What if you used food grade black container cut to length instead on the inside the two liter bottle. That may encourage more heat inside, hot water faster.
robbtoberfest (author) in reply to doo da doNov 3, 2011. 10:05 AM
I did use a glass bottle in one version of this which keeps it a little more chemical free; I'm leery of food grade plastics as well, especially when heated and/or exposed to UV light.
Separate but related rant: I hate the plastic taste in take-out coffee cup lids, who knows what is leaching into that hot drink. Why don't they make paper lids like the paper cups?
chinda.raul says: Dec 13, 2010. 7:38 AM
your dog looks like is running on a treadmill in the background ...
robbtoberfest (author) in reply to chinda.raulDec 19, 2010. 11:24 PM
That's my spooked cat; it took awhile to figure out what you saw. LOL
kopomeroy says: May 3, 2010. 4:12 PM
I would not recommend using anything but HDPE plastic for the bottle that contains the water. The soda bottle plastics are made of PET and they can be toxic when heated.
smokehill says: Apr 17, 2010. 1:35 AM
Since the "middle bottle" is apparently used only as insulation, I wonder whether a better solution would be to substitute a layer of bubble-wrap, which usually just goes into the trash.

Maybe even a couple of wraps of the bubble-wrap material, unless it would interfere with the heating of the inside bottle.

Seems like it would help, actually ... but I'm not sure of the optics involved here.
robbtoberfest (author) in reply to smokehillApr 22, 2010. 10:42 AM
 That might work nicely. The added insulation might make up for any loss of light to the inner bottle.
bruzzbuzz says: Jul 8, 2009. 6:37 AM
http://www.you-can-go-green.com/ The simple and easy to make DIY projects that also promote environmentalism are the ones I like best. I have a blog called You Can Go Green and I like to post the really great projects I find. I am hoping you will let me post a link to this one.
robbtoberfest (author) in reply to bruzzbuzzJul 11, 2009. 4:19 PM
Oh, I don't mind. Thanks for asking though.
scb says: Apr 2, 2009. 11:48 AM
This is a great idea. I put a 2 bottle system together and tried it out yesterday. I used HDPE bottle in the center. I wrapped foil halfway around it and kept it in the sun all day. The temperatures outside ranged from 39 F to 62 F. The water temp peaked at 145 degrees F. WOW that was amazing. Would this work on a large scale for a household hot water heater? Would extra bottles increase the temperature?
pilotclan9404 in reply to scbJul 2, 2009. 4:38 PM
It would take more time But yes it would work
robbtoberfest (author) in reply to scbApr 2, 2009. 12:25 PM
Nice! Large scale this is called a batch water heater, one of the simplest and effective solar water heater systems.
ovendoctor says: May 3, 2009. 10:59 AM
I love this. How about making a bird bath heater from this? Maybe connecting a solar powered bird bath fountain pump between the heater and and the bath? Hmmm.
WoundedEgo in reply to ovendoctorMay 3, 2009. 1:01 PM
Birds are already insulated and don't need a heater.

http://www.twobowlbirdbath.com/photos.shtml

ovendoctor in reply to WoundedEgoMay 5, 2009. 5:20 AM
Duh!! Bird BATH heater, so,like, in winter they have drinking water??!!
WoundedEgo in reply to ovendoctorMay 5, 2009. 6:45 AM
OH, yes! Brilliant! I can use this for my chickens.
WoundedEgo in reply to WoundedEgoMay 5, 2009. 6:45 AM
Hmm... and also for a fish pond...
SpacedCowboy says: May 3, 2009. 10:28 PM
Great instructable. I would like to try this one with some mirrors in brisbane. I have seen camping showers based upon the simple black bottle, which aren't very effective. I wonder if this greenhouse effect could be applied in a similar way? This might also have applications for energy production on the cheap (stirling engine style?) but I'm sure you've thought of a lot of that already. Looking forward to future entries!
Eelcov says: Apr 7, 2009. 9:16 AM
Really nice idea, and it really works! I too think this idea can be used on much bigger platforms.
lilykoart says: Apr 7, 2009. 4:59 AM
FANTASTIC IDEA! i too, was concerned about the plastic bottle where water is held. thanks for pointing out--i have collected several olive oil glass bottles and was wondering what to do with them...now i know :) maybe if the bottles were laid out in a square formation, then i might be able to have a little heat for my tropical plants in the winter? just a thought, will test them out this coming winter!
kostya says: Apr 5, 2009. 5:58 AM
This morning I've tested my water heater. It consists of a 3 L glass jar wrapped halfway with foil and a beer can painted flat black. The beer can is stuck into the glass jar plastic lid. I put a spoonful of kitchen salt into the jar to prevent condensation and exposed the water heater to the sun on my balcony. The temperature outside was 8C (46F). It was a bit cloudy. The water (16 oz) was heated from 20C (68F) to 37C(98F) for 75 minutes.
scubagal says: Mar 8, 2009. 8:45 PM
What about using old CD's or DVD's to reflect the sunlight?
robbtoberfest (author) in reply to scubagalMar 9, 2009. 10:04 PM
That would do it, just not as easy as foil tape :)
Check this one out http://www.instructables.com/id/Parabolic-solar-ray-gun-a.k.a-solar-death-ray/
scubagal says: Mar 8, 2009. 8:44 PM
What an ingenious thought to add the rice, and in a pinch a bit of dinner as well!
Bartboy says: Jan 14, 2009. 3:41 PM
Does it work? I assume it does. But does it actually boil the water?
robbtoberfest (author) in reply to BartboyJan 14, 2009. 9:16 PM
I wish it could boil the water, I haven't tested it yet in summer weather. It gets ninety-some degrees while it's freezing out so maybe it can can 150 degrees during hot weather. I think I would need a parabolic reflector to raise it to boiling or beyond.
kikiclint in reply to robbtoberfestFeb 22, 2009. 8:52 PM
If you used something volatile like ammonia or freon, you could heat the freon, then have an air conditioner like setup to pressureize the freon, and then have a heat exchanger into water. That would boil it real well. You could use black painted copper pipes behind an old sky light for the heat collector.
kopomeroy says: Feb 12, 2009. 12:37 PM
I just had my first meltdown. I heated the water so hot (196) that it melted the PET bottle and caused a bubble to form of the plastic. This was done with a 2 bottle system and half of a car window shade/reflector as the reflector. My other 2 bottle system with just some reflector wrapped around half a side and the end got to 148. I don't want to use Lexan so I will next try Nalgene (HDPE).
blakeredfield in reply to kopomeroyFeb 18, 2009. 5:05 AM
Super green powered melting of something??? what what??? Must see now. Pictures now pls. Pretty pls.
kopomeroy in reply to blakeredfieldFeb 18, 2009. 10:44 AM
Slide show has been sent to Instructables.
robbtoberfest (author) in reply to kopomeroyFeb 15, 2009. 8:12 AM
I hope you're taking pictures and post your version in a slideshow or instructable.
robbtoberfest (author) in reply to kopomeroyFeb 13, 2009. 9:26 PM
Crrrazzzzzy! Now that's some heat. The aluminum beer bottle for the center seems like a good idea being both light weight and durable. With it suspended in the middle surrounded by plastic, you shouldn't have to handle the hot metal.
isacco says: Feb 17, 2009. 5:45 AM
Very good Instructable! I like the simple ways of using solar energy for everyday needs. Congratulations!
stevec038 says: Feb 16, 2009. 1:31 PM
Arnie Coro, a friend of mine from Cuba, has a similar solar hot water system you can read about at "Sharing Sustainable Solutions.org". He uses 2L bottles that he paints, back half black -front half clear, and leaves them in a box of sand (10 at a time) for several hours. He tilts the box to get max solar heating. Can get enough for a bath and cooking that way. He even went as far as to paint the sand, for faster heat absorption. According to him it works just great.
davee52uk says: Feb 16, 2009. 9:08 AM
Could this be used as a heat store in a greenhouse - heating up during the and then releasing the heat to 'house overnight?
robbtoberfest (author) in reply to davee52ukFeb 16, 2009. 11:47 AM
Just tanks of water painted black should do it in a greenhouse. If you want to store heat for release on demand you would probably need to build a system like this: solar shed But for low cost and effectiveness the thermal mass system with plain water in black painted containers should work best. The heat releases during the night; while during the day, the cooled water from night can keep the greenhouse from getting too hot.
margmal says: Feb 15, 2009. 10:12 AM
Rubber heater hose is not approved for drinking water. If you want to have potable water you should do the glass bottle upgrade mentioned earlier AND use drinking line approved hose. I am so going to try this with the kids next door!
robbtoberfest (author) in reply to margmalFeb 15, 2009. 2:59 PM
I just read there is reinforced rubber hose for potable water over 140 degrees F. That's probably the best option.
robbtoberfest (author) in reply to margmalFeb 15, 2009. 2:54 PM
Thanks for that point. I've been looking around on the internet for more on rubber hose and potability and found marine rubber hose that might work. Trident Marine Hose Regular rubber hose approved for drinking water might work too; it would depend on if it could hold up to 160 degree F water.
rukidding in reply to robbtoberfestNov 29, 2009. 7:51 PM
Has anyone considered using PEX?  www.ppfahome.org/pex/index.html
robbtoberfest (author) in reply to rukiddingNov 30, 2009. 8:53 AM
PEX probably will not seat on the bottle rim nicely like rubber.
promete says: Feb 5, 2009. 6:57 AM
i ll try this..
kopomeroy says: Jan 29, 2009. 4:08 PM
I made this system on a cool day in Arizona (about 80 F) and in about 2 1/2 hours the water temperature was a scalding 160 F. I tried 3 different systems and I am now working on a simpler prototype for backpacking that will heat your water for your evening meal.
robbtoberfest (author) in reply to kopomeroyJan 29, 2009. 9:09 PM
Awesome!!!!!!!!!!!!!!!!!! Thanks for letting me know. It's 25 F right now around my place, 80 F sounds so nice. Did you use a glass center bottle or plastic?
kopomeroy in reply to robbtoberfestJan 30, 2009. 9:31 AM
I won't use glass because it might break, it's heavy and it will burn your hand to grab if it has hot water in it. Also the idea that the single use PET bottles (plastics for sodas and water) leach BPA or dioxins is a hoax. There is one report that antimony can be leached. If you still have fears, you could use the cloudy Nalgene (HDPE #2). There is good evidence that those pretty, clear lexan containers can leach BPA which is an estrogen-like compound. Aluminum could also get too hot to handle. I will probably stay with PET or HDPE #2.
kopomeroy in reply to robbtoberfestJan 30, 2009. 8:57 AM
Because this is my first prototype, I used plastic #1 polyethylene for everything. A Dr. Pepper bottle for the inside, a liter water bottle for the middle one and a 1/2 gallon square water bottle for the outside one. I coated two sides of the square bottle with aluminized tape. I also compared it to using just the two inner bottles and just a black painted Dr Pepper bottle. I took temps every 30 min. The two bottle designed worked great for about 1 hour but only got to 140 F while the three bottle design got to about 160 F. Next, I plan to try the two and three bottle systems using a parabolic mirror instead of lining the inside of the large bottle. I will also look at using #2HDPE bottles which avoid leaching of polyethylene and the bisphenyl of type #7 (Lexan). I think polypropylene is another alternative.
kopomeroy in reply to kopomeroyJan 30, 2009. 9:04 AM
I meant to say bisphenol A not bisphenyl.
kopomeroy says: Jan 22, 2009. 2:27 PM
I have been looking for a cheap, simple way of heating water after hiking all day and this may be a good way if I can devise a "holder' for the top of my backpack. I live in Arizona so I will let you know how well it works here.
macrumpton says: Jan 18, 2009. 10:51 AM
Nice Project! It would be perfect for a science fair project for lower grades.
I saw a similar idea by Steven Jones on Solarcooking.org Solar Pressure cooker
He used a glass canning jar for the inner container and a plastic bag for the outer one.

If there was some way to make a even a partial vacuum between the two bottles (without collapsing the outer one, it would insulate even better. I remember they used to make thermoses out of mirrored glass with a vacuum between the inner and outer bottle. Those were not very forgiving of over-pressurizing.
kostya says: Jan 17, 2009. 3:27 AM
Thanks for detailed explanaition! Inspired by your idea I have a plan to make something like this using a glass jar,beer tin, 5L PVC bottle and alum.foil. it looks like we're having a spell of gloomy days here. The weather delays tests :(
kostya says: Jan 16, 2009. 4:55 AM
An amazing idea. I'd like to try it. Cannot see a point in using a piece of hose. Is it to center the inner bottle? In this country beer often comes in brown glass .5L bottles, so I don't need a black spray. Another suggestion, as far as I understand the kettle should be in reclined position to be more efficient. An angle depends on latitude. so it would be a good idea to make a simple stand. What if make a hole in the bottom of 2L bottle and insert a big nail(say, 6 inch long,1/6 inch in dia.)? You can bend the nail at a desireable angle. Can you visualize it? You stick it into the ground and it will hold the kettle in reclined position.Moreover, you can turn the kettle tracking the sun. Many thanks.
robbtoberfest (author) in reply to kostyaJan 16, 2009. 7:56 AM
Thanks for the comment, I edited the instructable based on your hose question, "This holds the two bottles together into one bottle and lets you fill from the 2-liter spout into the 16-oz bottle."
It's a very tight fit and the friction holds everything together.
frithiofandersson says: Jan 15, 2009. 7:17 AM
love this. Great instructable! Definitely wanna try this. Wonder how well this would do in my kitchen window that get a lot of sun light?
brandonssk says: Jan 14, 2009. 7:48 PM
Be carefull about drinking that water, I believe That Toxic chemicals from the plastic bottles can leech into the water, especially when its hot water =/
Learndy in reply to brandonsskJan 14, 2009. 11:05 PM
Right. Media tell that drinks solve chemicals even from cold bottles, expecially from flexible ones. If you only want cold drinks buy them in glass bottles or such as made of thick, hard plastic. I also recommend glass bottles.
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robbtoberfest (author) in reply to brandonsskJan 14, 2009. 9:17 PM
Definitely use a glass center bottle for drinking use.
ChrysN says: Jan 14, 2009. 10:17 PM
That's pretty neat, up to 95F in 2 hours, I'd like to see what it does in the summer.
altomic says: Jan 14, 2009. 7:36 PM
as a side note. the Victorian state library in Melbourne Australia about 10 years ago or so had to "clean' books that had bugs in them -silverfish or something. anyway rather than pay some cleaning company $$$$ for chemical cleaning they took the books up to the roof, put them in a black plastic bag which they then put in a clear plastic bag. -they added some rice as well. like your bottles the the inside temp got very hot. any bugs were killed. and the salt absorbed any moisture. you can do this with your mattress and doona to get rid of bacteria. i know you can also use a vacuum pump to do this as well. but why not use the good old sun - sustaining life since 6000B.C. -(hahahahhaha!!!!) nice instructable. I guess you could rig up a pile of these and use them as a pre heater for a hydro power station. or water heater. get some metal as a reflector to focus heat (though might burn/melt plastic0
ChrysN in reply to altomicJan 14, 2009. 10:13 PM
LOL, 6000B.C. !
Kaelessin says: Jan 14, 2009. 11:24 AM
great idea! I'm out in Arizona so when our summer temps return (~115 F aka God save us) I'll try this out and let you know!
Ian M in reply to KaelessinJan 14, 2009. 12:58 PM
That's an elegant and useful idea, and I plan on trying it as soon as it's warm enough that my water wouldn't freeze. Or perhaps in a window. But one thing: I'm surprised that the plastic would break down in UV light or heat so easily. Wouldn't it have to be more non-toxic and inert in order to be considered food grade?
robbtoberfest (author) in reply to Ian MJan 14, 2009. 1:14 PM
A few reads say not to put these things into dishwashers or boiling water because of the break down of plastic, so I assume the same for this.
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