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Soldering fume ventilator from PSU

Soldering fume ventilator from PSU
A broken computer power supply (PSU) can have perfect fan and fine casing to become a soldering fume ventilator. I am not calling this one a "fume extractor" because the filter is kind of symbolic and hardly cleans the bad stuff away very well. The fan does not seem to be able to push air through a thick filter anyway but pet store charcoal filter should be okay - and I strongly recommend getting one. It definately does drive the concentrated fumes another way comapred to coming straight up to my throat as happens without a fan.


Turn volume down before starting video - ugly noise :)




Things you will need:

- A (broken) computer power supply that has a big (working) fan.
- 12V DC power adapter (I use my "lab bench power supply", made of another PSU - old but working one)
- A filter - if you have charcoal filter, great; I will show how I improvised a filter from cotton cloth, but I don't have any idea if this does extract anything or not.
- Some kind of soft net - like the bags in which mandarins or other fruits are sold
- Thin cardboard - cereral box for example
- Tape

- Tools: screwdriver, scissors, soldering iron
 
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Step 1Dissassemble the PSU

Dissassemble the PSU
- Open the PSU casing and detach the electronics from inside. Be careful to not touch the big capcitors connections with your hand, you would not like it. Shortcircuit them with screwdriver instead - keep your eyes covered at that moment.

The PSU I used had a fan that drew air into the PSU casing so exactly right. It also had enouch holes (in my opinion) on one side.

- Keep the PSUs switch and cut its wires as far from it as possible. Also keep the fan wire intact.

- Desolder the other side of fan wire connector off from the PCB.
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8 comments
Jan 31, 2012. 3:11 PMHICKFARM says:
I have an old PSU sitting around that i might have to do this for. Although i don't do all that much soldering.

Great idea though. and well documented.
Jan 27, 2012. 2:29 PMMrJentis says:
This is a cool idea. I made something similar to this using old computer parts including the computer case, cd drives and other accessories to make a hobby workstation featuring a solder fume extractor, a variable bench psu, salvaged electronics components compartments, lighting etc. You can check it out here http://www.instructables.com/id/The-Makin-of-a-Case-SafePSU-combo/
Jan 26, 2012. 6:12 AMrecwap says:
excellent idea, I'll make one for sure :)
www.apcc.tk
Jan 23, 2012. 2:37 PMironsmiter says:
I HIGHLY recommend trying Green nylon scrubby pads(cheaper is just fine. you don't need the 4N English Dull brand)

They have pretty decent flow, but lots of "dust collection crannies".

Just make sure to wash your carbon filter a few times before installing, or you may end up blowing carbon dust everywhere the first few uses.
Jan 25, 2012. 7:55 AMengrstephens says:
Doesn't even need to be broken.. You could use the power supply you might have already converted to a bench power supply.

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Author:liba_hunt
The name means "werewolf" in my mother tongue. I'm a physics student with interest in electronics and inventing. Still on the journey to find my way and mission in this world.