Soundproof Your Garage Walls (Using My Cleat Method)

Soundproof Your Garage Walls (Using My Cleat Method)
In this Instructable, I'll demonstrate how to soundproof a wall using a method I developed for my home recording studio. It is similar to the resilient channel method, but it is has advantages of being 1. much cheaper, 2. much sturdier, 3. allows the possibility of securing shelves or heavy items to the wall, 4. is removable in case you'd like to tweak something about it, and 5. uses ordinary 2x4 lumber that requires no special-ordering and associated shipping costs. Compared to the resilient-channel method, one wall can be soundproofed to the same degree as the resilient-channel method for about a fifth to a third of the cost. Sturdiness can be adjusted to your needs - for extra precaution, you may simply "use more". (For reasons I'll describe, I prefer to use as little as I can get away with.) And completely unlike the resilient channel method, you can drill holes in it (!) to secure heavy items such as shelves or cleats to hang acoustical panels and the like.

The trick to this method is that the drywall panels are hung on a pair (or more) of wooden "cleats" made from a sliced 2x4. The upper cleat on the back of the drywall is isolated from the lower cleat on the wall behind by inexpensive closed-cell foam tape. No part of the outer and inner walls touch directly. In practice, very little sound is transmitted through the foam, and the walls achieve a very high degree of soundproofing. The weight of the drywall keeps it in place so surprisingly well, that I use only two cleats: one near the top and one across the middle.

Overall, this method is fairly easy. It's not nearly as quick as using resilient channel, because it involves splitting a 2x4 lengthwise. (In either method, you will want to use foam tape to add extra soundproofing, so this extra step isn't a tradeoff, unless you choose to buy the resilient-channel pre-taped. The parts list is very small - drywall, a table saw or bandsaw, one 2x4 for every 4x8 drywall panel, nails, drywall screws, foam strips, and some pipe insulation. Surprisingly, this method requires much less precision than you would think, because some mistakes are in a sense self-correcting. Of course, the DIY version of this method does assume skill and confident use of limb-shearing power tools to do a potentially-dangerous "rip cut". If you don't have a woodworker's confidence with this step, find someone who can do it for you. A great recommended alternative is to have the lumberyard cut the wood for you upon purchase. In the section on ripping the wood, I'll tell you what to say to get the cut we want.

Since soundproofing carries with it a lot of myths and misconceptions, this Instructable will start with a little soundproofing theory before heading into the steps.
 
Remove these adsRemove these ads by Signing Up
 

Step 1Soundproofing Theory

Soundproofing Theory
.
First I'd like to 1. clear up some basic soundproofing theory, and 2. explain some typical alternative methods.

"Soundproofing" (as distinguished from acoustical treatment) is concerned with blocking sound.

You block sound with 1. mass, and 2. isolation.

Putting foam or other absorptive things on the inside of the wall is not soundproofing, but acoustical room treatment, which is used to reduce echoes and resonances and prevent excess sound buildup within a room. Soundproofing and room treatment are completely different things. Room treatment improves the sound within the same room. Soundproofing is about preventing sound from getting out or in. Definitely, putting foam on the walls can help keep your neighbors from calling, but it's not because of "soundproofing" -- it's because you have treated your room and in effect "turned down the volume" like they asked you to do.

Soundproofing a wall involves the principles of mass and isolation. A heavy wall will soundproof better than a lighter wall of the same construction. BUT isolation is the trick that will let you achieve the same results with a lighter wall.

A traditional wall involves panels (drywall, siding, stucco) connected to a frame, with drywall attached to the inside. There is usually fiberglass insulation inside the wall. It can typically block about 30dB of sound if constructed tightly. The way it works is mainly through the mass of the wall (drywall + frame) with some absorption by the insulation (effectively "turning down the volume") in the little "room" between the panels.

You can make a better wall by finding ways to isolate one panel from the other. In the staggered stud method, the vertical studs are staggered in depth so that the front and back panels are screwed into different sets of studs. However, they are still attached to the same top and base board of the frame, so some sound will travel straight through.

The ultimate method involves "double wall" construction. You essentially create a room inside a room with no part of the inside wall touching any part of the outside wall. Double walls can block in the range of 55-60dB of sound. A disadvantage is that the extra wall thickness can eat up a lot of space within a small room.

In between these two extremes, there is the resilient channel method, which involves attaching springy metal strips to the studs of the outside wall, then screwing drywall into a flange on the strips in such a way that the wall can flex against the resilient channel without touching the outside wall's studs. When constructed properly, these walls can block into the 50dB range. Other implements can be added to the resilient structure to get into the high 50dB range, such as foam tape and varieties of "isolation clips" that are clever ways to attach the channel to the studs without screwing directly. Of course, the cost of these adds up quickly.

My method is also in between the single and double wall construction, and it is similar to the resilient channel method in creating a "springy" wall that will flex. Unlike the standard resilient channel method in which the channels are screwed into both the stud and the drywall, in my method there is no direct mechanical path from the outside wall to the inside wall. So my performance should be most comparable in soundproofing capability to resilient channel methods with isolation clips. (Exactly how close we come remains to be verified by testing however, so stay tuned for future revisions of this instructable.) I will say, however, that it's "pretty darned good".

Of course, if you're running a commercial operation or otherwise have the funds, definitely look into a well-documented industry-standard soundproofing method like resilient channel or double-wall construction. They've been studied and measured thoroughly, and there's little mystery about why they work and how well they work. But if you're desperate and/or short on funds like many musicians, this method could be just what you need to get excellent results without a lot of investment.

For more information on soundproofing, especially technical aspects of soundproofing and studio acoustics, I recommend F. Alton Everest's books Master Handbook of Acoustics and Sound Studio Construction On a Budget. For non-technical soundproofing advice (mixed with a lot of product hype) see Soundproofing.org, (which I am compelled to point out I have no affiliation with and am generally critical of, even though, quite coincidentally, they are local to me.)
« Previous StepDownload PDFView All StepsNext Step »
56 comments
1-40 of 56next »
Jun 18, 2011. 12:49 PMtinker234 says:
ow so how much noise dos it block if it works 100 percent im doing it in my home
Aug 29, 2010. 9:47 PMj03tv says:
I see this as a good experiment for a career in studio design and what not. But a garage? Just build an actual studio if you can, not in the garage but as an extention to or seperate from. It just seems pointless. I mean, in the end, your listening experience is in a actual theater or home living room or whatever and now days you dont need to be as technical as before since the challenges were far greater to achieve quality sound and such. But now things have changed and alot of the old recording problems have been remedied. Unless you have serious white noise, alot of outside noise or alot of leaks coming into your recordings then yeah it would probably be worth a bit of effort to minimize, but a solution can be simple as recording in a closet and what not.
Aug 3, 2010. 11:01 PMdaniel.robinson says:
I think this is the cheapest and easy way of soundproofing. You are explaining all steps in easily understandable format. Anyone can soundproof their wall by using this steps.
May 7, 2010. 5:12 AMpeterkanton says:
Nice article.
I am planning to do up my studio with Quietrock.
I heard that QuietRock is excellent for soundproofing walls. I found some interesting information on their site http://www.quietrock.com/educational-resources/soundproofing-home-theaters-and-media-rooms.html
 It will take me some time to do it myself. Thanks for all the tips.
Dec 8, 2009. 10:48 PMGreen Glue says:
HTJames comments and suggestions above are spot on. 

Different ideas on how to isolate sound are common, but really decoupling, damping, mass, and absorption are the only real true ways to isolate sound.  Double stud wall with mass and damping (Green Glue, Decibel Drop, Quiet Glue, etc.) is really the only way to go.  Little tricks and fixes really only add minimal benefit to isolation.  

If you want to talk more about sound isolation feel free to stop by www.soundisolationstore.com.  We would be glad to give you honest and free advice about using products like Green Glue, resilient sound clips for mimicking double stud/staggered stud walls, or even just advice on framing double stud/staggered stud walls.
Sep 9, 2009. 1:20 PMshreiber says:
Surprised that no one mentions Green Glue I read some great feedback on a lot of posts and simple to use. http://www.tmsoundproofing.com/
Jul 27, 2009. 2:01 AMcivicbynature says:
great idea man. I'm Build a music studio like your self currently. I thinking seriously about using your method. But i did have one question. Doing all you walls this way what are you doing about pluging unless your using non. Can plugs and light switches be used in these walls. If so or any idea how to do so please hit me up or leave me a message. Would help me out alot....
Dec 20, 2008. 7:47 AMHTJames says:
I really applaud the ingenuity, but there are issues here. This is a bit of a collection of common internet urban myths. "I did it and it worked really great" doesn't substitute for bonafide lab results. People install egg crates on walls and are thrilled... doesn't mean it did anything. Not having the drywall attached will not pass code, but you want them removeable. The foam on the cleats will pass vibration readily, since it's compressed. There's no need for a foam, etc under the drywall. Classic myth. It gives me the creeps to have this wall unattached. But maybe I'm the only one. What would I recommend? Since the studs are exposed, I'd take a small number of 2x4s and modify the existing single stud wall to a double stud. More sturdy, more decoupled. Then I would add something like Green Glue or Quiet Glue between double 5/8" drywall. You get the great mass and you get damped mass. Seal around with caulk, and forget the foams.
Nov 22, 2008. 3:58 AMfrikkie says:
cool.
Sep 25, 2008. 3:42 PMsonicdemonic says:
Hi I actually signed up here right after going through this whole instructable, very nice work. I do maintenance at an undiscloded location, and we have these things called "door sweeps" some are rubber and some are kinda like the bristles of a broom, anyway when we have a gap like that on a door, we install these sweeps, and some are nearly water proof depending on how much you let them drag on the door jamb. If this was a problem for me I'd get the rubber ones, and possibly mount one on the front and the back of the door. They're @ home depot, and its just a thought, they're kinda pricey though like $20-$30.
Aug 25, 2008. 10:30 AMaparition42 says:
For the garage door layered heavy wool blankets could be arranged to drape over the door while closed and pulled aside when opening. I know they're absorbant rather than blocking, but considering the level of complexity you're up against it could be the fastest, cheapest solution. If you're really into the problem solving side, how about an accordian folded false wall to be pulled out? foam strips (the kind used to prevent drafts around doors) could be used to seal the points where the accordian panels meet.
Aug 25, 2008. 12:40 PMaparition42 says:
My thought was more like the conference room you mentioned. Not just the width of the door but the entirety of the room, unless of course your garage door is the width of your room. Perhaps two accordions that meet in the middle? I'm looking forward to reading your solution.
Aug 25, 2008. 10:21 AMaparition42 says:
Would self adhesive door sealant strips, the kind used to waterproof car doors or boat hatches, work here?
Jul 31, 2008. 3:26 PMBigEdJr says:
That looks pretty cool. As far as the sound proofing of the door goes: There is a material that I have seen used to insulate/isolate AC units and even garage door openers from the structure. It is a rubber like stuff, possibly a neoprene. That stuff could go between the garage door hinge and the structure...I'm just throwing this out there by the way. And you can add springs to the door hinges to help open the door so you could potentially add a second layer to it too. Again I'm no expert, but you could at least look into it. Good luck! Ed
Aug 24, 2008. 10:15 PMsoulsust says:
this is a great idea, do you think putting one layer of soundboard then a layer of rock then your wall is over kill?
Aug 17, 2008. 2:50 PMaudiomind says:
"This instructable assumes you will be soundproofing over an outside garage wall with exposed studs and insulation. Both are critical for the success of this project. If your wall is already drywalled, you'll need to remove it."

Is there a way to 'soundproof' or "sounddampen" without having to remove the drywall, say in the case of a renter?
Aug 20, 2008. 5:16 PMaudiomind says:
One more question. What if you don't have a windowless room. My main concern is the window, rather than the walls inside the room. Any good way to 'sound dampen' that? I know there's no foolproof way to completely eliminate the noise, but I'd still like to keep it to a minimum.
Aug 1, 2008. 3:46 AMmemo says:
Another cheap method for soundproofing a room is by fixing a layer of egg trays. on each of your walls. It also helps reducing the noise in the room considerably.
Aug 8, 2008. 7:49 PMbikerbob2005 says:
egg carton wont sound proof anything they will work as a difuser totaly different concept .a flat sheetrock (common wall material ) will bounce sound back inducing reverb the egg carton bottoms will break up the flat surface taking energy out of the sound waves .
I use a mylar coated bubble wrap to line insides of vans and it does a great job of soundproofing its very light (maybe 5 lbs to do entire van) and only 3/8" thick.
i used it to line the inside of a longneck beer box set box over my rock tumbler just so i could sleep in the same room .
stuff i use i get from shipping co used in refer trucks but same stuff as this is http://www.acehardwareoutlet.com/(az54ikv0wey2bzj4psw2mw45)/productdetails.aspx?sku=8163602&source=GoogleBase
Jul 28, 2008. 10:30 PMBisquick says:
You could also use a Table Saw to rip long sections of boards as well (Cutting fingers off for a soundproofed basement isn't worth it) . I soundproofed my basement for recording using Egg-Crate foam mattress toppers. There is a local discount store called Ollies, at this place they sell queen sized foam mattress toppers that are about 2 inches thick for around 7-10 dollars. These are really large and will cover a wall pretty easily; the only drawback is that they are manila colored ugliness. They worked excellently; especially in my basement where I have cement walls that aren't smooth like a block foundation. *Note if you use this method make sure you get the right kind of glue and don't spray paint foam it dissolves with certain kinds :-) learned the hard way, oh and wear a mask.
Aug 19, 2008. 10:05 AMVestus says:
Table saws ship with a blade guard, and many guards have kickback palls. Unless you aren't careful and twist the board, there should be no danger of a kickback ripping a 2x4. Doing this with a circular saw will work, but very doubtful you'd get a true straight cut. To mesh correctly you'd need to match both sides of every board to its twin. Most HD/Lowes wont do an angled rip either, especially not on a 2x4. (And a jigsaw will me more sensitive, and will take you forever.) I'd suggest finding the local woodworking group and ask for help cutting. Btw, wouldn't this work just as well using 3/4" plywood for the french cleat, or is the 1.5" pocket significant?
Aug 13, 2008. 4:08 PMmrthumbtack says:
The circular saw method is more dangerous because the blade isn't fixed. If there's kickback with a table saw, the blade doesn't go anywhere, only the wood moves. When something kicks back it means you're not in control of it, however briefly; so when a table saw kicks back, its an out of control piece of wood, when a circular saw kicks back, its an out of control SPINNING BLADE. As for your comment about the blade being hidden, frankly I prefer being able to see the blade. Also, a table saw set safely should not be drastically higher than the top of your board. Same for a band saw, it has a cover than should be lowered to within a 1/4 of an inch above the surface of whatever you're cutting. If I had to rip cut a board with a handheld power tool, I would use a jigsaw, because the blade won't kick back the same way. In some ways, I feel like I'm being really over-protective with all this information though, because I have seen really experienced guys rip boards with circular saws. I just feel like people should know the risks and the proper way of doing things before they try and use other methods (if you're gonna break the rules, know which rules you're breaking, i guess).
Aug 8, 2008. 7:27 PMbikerbob2005 says:
one way to make a more sound proof wall (that a standard 2x4 stud ) is to use for the top and bottom plate 2x6 ,still use the standard 2x4 studs on one foot centers alternating them even flush to one side,odd studs to other side.center the 16"fiberglass batting on the studs so they over lap .not only have 2 more inches of dead space the studs wont carry sound through the wall. one more thing egg carton bottoms make great sound difusers nothing is cheaper than them.not sure if the foam ones work better than cardboard i would go with the first.mount them with a staple gun
Aug 1, 2008. 5:11 AMSilence says:
I did some research about soundproofing and cooked up my own idea... havnt tested it yet tho. The basics are air space, isolation and mass. My idea was to make a sandwich of Plastic signboard, carpet underlay (the heavy stuff), and a cheap wall pannel, glued all together then fixed to the wall to be proofed with caulking or double sided tape... think that would work decently ?
Aug 3, 2008. 6:06 AMSilence says:
i was thinkin something i could assemble and dissassemble easily since i live in an apartment. I read an article about a fella who soundproofed his apartment cheaply and it aparently worked well. the best part was he could take it down when he moved. cant remember the specifics tho.
Jul 28, 2008. 6:22 AMmrthumbtack says:
Man, that is the dangerous way to do a rip cut... Not that I haven't done equally stupid things.
Jul 30, 2008. 11:32 PMmrthumbtack says:
The best and safest way is to use a table saw. Personally I would never try this cut with a circular saw. I'm not an expert either but this is the knowledge that other more experienced people have passed on to me. If you absolutely cannot borrow, use or buy a table saw, then my advice would be to: 1) make sure that the board is well supported and immobilized 2) provide even downward pressure on the handle 3) NEVER put any part of your body under the board 4) always move the blade away from your body, 5) never put any part of your body in front of the blade You can minimize dangerous kickback by clamping an equally long board to the piece that you're cutting to act as a guide. Again, I stress that the safest way to make this cut is with a table saw, ask around, some people have small portable ones that they might be willing to lend you (but that comes with another discussion of safety).
1-40 of 56next »

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
11
Followers
1
Author:rik_akashian