Sous vide cooker for less than $40 by burkelashell
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sous vide
[soo VEED]
French for "under vacuum," sous vide is a cooking process in which food is encased in an airtight plastic pouch (typically vacuum sealed) and cooked for a long period of time at a (precise) low temperature.  

Using traditional methods of cooking, you might put a steak on a 750 degree grill, attempting to get the center of the steak to a perfect medium-rare temperature of 130 degrees, without cooking the outside of the steak until it's gray and lifeless.  To make it even more difficult, even when you take the steak off the grill, the temperature of the center continues to increase due to the heat of the meat surrounding it.

The magic of sous vide is that you cook the entire piece of meat at the precise temperature you like.  To cook a steak to the perfect medium-rare temperature of 130 degrees, you cook the steak in 130 degree water.  It takes a lot longer to get a steak to 130 degrees by cooking at 130 degrees, but the benefits are worth it.

1) It's impossible to over-cook.  No part of the steak can get over cooked.
2) The entire steak, from "coast to coast" is exactly how you like it.
3) Timing is easy.  I usually cook my steaks for somewhere around six hours.  If your guests are late, an extra hour (or three) doesn't make any difference.
4) The fat in the steak is always perfectly rendered.  It's absolutely amazing how great inexpensive cuts of meat turn out when cooked sous vide for six hours.  

There are many sous vide cookers out there.  I'm more of a do-it-yourself (cheap) kind of guy, so I built my own sous vide cooker for less than $40.  The fancy, $500 cookers have water circulators and tenth-of-a-degree precision, but from my experience, that isn't necessary.  For $40, you can make absolutely incredible steak!
 
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Step 1: Parts

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The heart of the sous vide cooker is a digital temperature controller.  You can easily find them on eBay for less than $25, including shipping.  Just be sure the controller you buy operates at 110V, and can display temperature in degrees Fahrenheit (if that's what you want).  http://www.ebay.com/sch/i.html?_nkw=temperature+controller+110v&_sacat=0&_odkw=temperature+controller&_osacat=0&_from=R40

Notice how the controller has 8 screw terminals (second picture).
3 & 4 - These terminals give the device power to operate.
7 & 8 - The temperature sensor connects to these terminals.
1 & 2 - When the controller senses that the temperature is below the set temperature, it closes this relay.  When it's at (or above) temperature, is opens this relay.  We'll use these two terminals to route power to an outlet.

Other parts
Box - We'll also need an enclosure to put everything into.  I used a 4x4x4 electrical box I purchased at Lowes for $9.
Outlet - I like a single outlet.  I got this one from Home Depot for $3.  I had to cut the tabs a little to make it fit in the box.
C14 receptacle - This is a plug like you find on computers.  Get these from eBay, too.  They should be less than $1 each.   http://www.ebay.com/sch/i.html?_from=R40&_trksid=m570.l2736&_nkw=c14+receptacle
C13 power cord - If you don't have one around, you should be able to pick one up for a couple of bucks.  Check eBay or MonoPrice.com.
#4-40 x 3/8" screws - You'll need a couple of screws to connect the C14 receptacle to the box.
14 AWG wire
Wire nut
3 female disconnects
- Optional, but very helpful
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Funkspieler says: Oct 31, 2012. 4:11 PM
I made this exactly as instructed and it's completely awesome. Have since made three more for friends. I don't even know how to read an electrical diagram. I also made the vacuum chamber, also awesome, inexpensive, and highly useful. Will think of you every time I sous vide my sockeye!
endurelife says: Mar 27, 2013. 1:08 PM
alright, i must have done something wrong. I followed the pics to the letter, but when I plugged it in it went "poof" and nothing. I unplugged it, verified and nothing. Do you have any photos of the outlet/controller connected to the c14 plug? the closest pic I saw didn't look right. Any help? Do I have to buy a new controller?
burkelashell (author) says: Mar 27, 2013. 6:23 PM
Hopefully everything is still OK with the controller. I had a similar incident, and it survived just fine.
The easiest way to check the wiring to the controller is to wire it without connecting the outlet. See "Step 5: Wiring", but omit the outlet. Connect the load/hot from the C14 to #3 on the controller, and connect the neutral from the C14 to #4. If everything is OK, you'll hear a click as the relay opens and closes at the set temperature. If you get that far, you know you have #3 and #4 correctly identified.
endurelife says: Mar 27, 2013. 1:21 PM
This matches the diagram, but the pic of the actual controller and stuff that you did has 3 and 4 switched from the diagram. Please help. Thanks! Sorry I'm such a newb. haha
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doghanna says: Feb 7, 2013. 5:52 PM
I was wondering if anyone has used this excellent instruction using an STC-1000 controller and how you adjusted the wiring. This controller has pins 1-2 for power, 3-4 for the sensor 5-6 for heating and 7-8 for cooling. I have not found a way to wire this controller and have it control the outlet.
doghanna says: Feb 12, 2013. 2:13 PM
Now that I understand how everything works, for those of you that are using the STC-1000 controller with separate heating and cooler connections, you split the load wire as described and send one to the Power connection on the controller (pin 1) and the other to the heating connection (pin 5). One neutral wire from the outlet will go to the second power connection (pin 2) as described with the second neutral wire from the outlet going to the second heating connection (pin 6). Nothing is connected to the cooling connections. Thanks
babaoriley7 says: Jan 23, 2013. 1:48 PM
Is the temperature probe waterproof on the unit you've used?
burkelashell (author) says: Jan 23, 2013. 4:59 PM
Yes.
babaoriley7 says: Jan 18, 2013. 10:04 AM
Can the temperature controller you've pictured switch between °C and °F?

all through ebay seems to only show °C versions.
burkelashell (author) says: Jan 18, 2013. 10:50 AM
>> Can the temperature controller you've pictured switch between °C and °F?
No. Keep looking for one that does Fahrenheit.

I see some out there if you search for, "temperature controller fahrenheit"
reaman4ever says: Jan 3, 2013. 6:56 PM
Do you have any more information on the gray box you used? The guy at Home Depot didn't think they had anything similar, and I'm having trouble finding it on the lowes website? Do you have a link, or a manufacturer name?

Thanks!
reaman4ever says: Jan 3, 2013. 7:02 PM
Nevermind. Home Depot Store SKU # 499948.
chefjuke says: Jan 2, 2013. 10:57 PM
Hey there,

Great instructable...just finished putting mine together, but had a little trouble with the wiring schematic. Didn't seem to work as shown...although you seem to be using the exact same willhi PID. I found this schematic which had the wiring a little different and it worked fine.
http://www.thermomart.com/download/DWH7016C.pdf.

Okay, going off to cook something now...

Cheers,

-Chef Juke
josesdavid says: Dec 21, 2012. 9:34 AM
Fabulous stuff! I spiced it up with Tom Douglas rubs and kosher salt prior to vacuum sealing it. I cook both steak and salmon to 127 F (separate pouches). Beauty is that "choice" tenderloin approaches "prime" in quality. Chicken breast, pork loin and scallops have all worked wonderfully. Experimentation has been exciting.

Does anybody know how altitude affects temp?

Where can I "paypal" a few bucks for sharing?
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burkelashell (author) says: Dec 21, 2012. 10:46 AM
That's a beautiful looking steak. Great work!
anedand says: Dec 5, 2012. 8:57 AM
This is the part where I say "duh!" thanks for the clarification Burke, but mostly thank you for the great instructable - it has really changed the way I cook and sent me down all kinds of interesting paths. If anyone is considering this my only word of caution would be this: Once you realize most of what you think you know about cooking is inaccurate and/or inadequate, it becomes a very slippery slope. One day your just trying to get the perfect steak, and the next day your buying Nathan Myhrvold's $500, 45lb. treatise on Moderist Cuisine and combing specialty baking stores for some obscure enzyme (diastatic malt powder) to break down potato molecules and make the perfect dairy-free potato puree for your vegan friend on Thanksgiving... cooked sous vide of course... this is hypothetical. My Amazon wishlist used to be books and fishing gear, today it has syringes, obscure chemicals, and a small centrifuge. I may have a problem, but fortunately no one is complaining and we're all eating very well.

Sacramento - 7:30 sharp

(forgive me if this posts more than once - I'm having tech issues)
anedand says: Dec 4, 2012. 9:43 AM
Great, great info here - I created a modified version and have been using it successfully for a few months now so thank you!

I do have a technical question that I'm not sure how to resolve however that I'm hoping you have some insight on. Until now, I've been using my controller with an old presto multi-cooker. Recently I decided to step up to a steam table (food warmer) for more capacity and insulation but now I'm wondering if I need to worry about the capacity of the controller and heat dissipation in switching the larger appliance. Both are listed at 1200 watts, but I'm guessing the new food warmer will draw more amperage than the little presto. This is especially important since I'm getting ready to begin a 72 hour short rib recipe.
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burkelashell (author) says: Dec 4, 2012. 11:21 AM
Anedand,

Beautiful pictures. You didn't say where you live and what time dinner will be served. ;-)

I think you'll be OK on the current draw.

current = power / voltage
Since both are 1200 watts (power), and you're plugging them both into your 110V, you can expect both to draw approximately 11 amps.

-Burke
ponynicker53 says: Nov 10, 2012. 5:10 PM
Hey, so mine is backwards. I bought the exact same temp controller you listed above. When it gets above the programmed in temp, the heater turns on, when it goes below, it turns off. Did I wire something wrong? ('work light' & heater turn on when already hot)
ponynicker53 says: Nov 10, 2012. 5:27 PM
Ok, I figured it out. The temp controller doesn't come w/ a manual, but I found this on the internets:
◆Cooling, heating function:
Cooling Mode: When the measured temperature is higher than or equal to the set value + hysteresis, the relay picks up to start the output; When the measured temperature below the set value, the relay off and close the output.
Heating mode: When the measured temperature is higher than or equal to the set value, the relay off, turn off the output; When the measured temperature below the set value - hysteresis, the relay picks up to start the output.

◆ Cooling, heating mode setting:
Press "SET" key and hold more than 3 seconds to enter the menu display, the screen appears "HC" code, press the "SET" key to display the working mode, press the "▲" or "▼" to adjust the display, C means cooling mode; H means heating mode.
ponynicker53 says: Nov 10, 2012. 5:13 PM
Or do I need to program the temp controller box when setting the temp???
reosed says: Sep 29, 2012. 4:18 PM
Thank you for the instructions. I made one just like yours. I'll be replacing the temp probe that came with the PID because the wires are very cheap. I'll replace it with a stainless steel temp probe that uses a mono jack. Should be easy to get a mono socket to fit the box.

I have some steaks to cook tomorrow. I'll post some pictures then! Thanks again, I'm so excited!
reosed says: Sep 30, 2012. 4:32 PM
Wow that was a great NY Strip Steak! I cooked it at 57C and I think that I will be lowering that temp. I'll also throw in some liquid smoke, as it needed just a hint of smoke.
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burkelashell (author) says: Oct 1, 2012. 1:44 PM
Looks delicious. Great job! I would say job well done, but it looks perfectly rare! ;-)
eburgess4 says: Aug 4, 2012. 10:02 PM
Thanks for the great instructable! I just finished building this tonight and hope to cook some perfectly medium-rare steaks tomorrow.

Based on some other DIY Sous Vide projects I've seen, I decided to add a an aquarium air pump to the project to help circulate the water. I changed the single outlet to a double outlet and wired one up to always be on to plug the pump into.
eburgess4 says: Aug 5, 2012. 6:49 PM
Follow up: Just finished eating my first sous vide steak - wow!
burkelashell (author) says: Aug 5, 2012. 6:54 PM
Congratulations!
Dalton63841 says: Jul 12, 2012. 5:37 AM
I built this device and tested it yesterday. I used a standard 7 quart crock pot from walmart with this. Worked absolutely perfectly! I set it to 60 degrees Celsius, and with periodic checking it stayed within about a degree and a half. Now to build a DIY Vacuum Sealer so the setup will be complete...
burkelashell (author) says: Jul 12, 2012. 2:22 PM
>> I built this device and tested it yesterday
Great job!

>> Now to build a DIY Vacuum Sealer so the setup will be complete
Some people use Ziploc vacuum bags (http://www.ziploc.com/Products/Pages/VacuumFreezerSystem.aspx)

I was lucky and got a nice vacuum sealer from woot.com (just happened to have one when I needed it).
greenersilver says: Jun 19, 2012. 11:37 AM
i made one using a cheap deep frier that had a temp controller in it and 2 Ziplock vacuum seal bags i was a little scared they would melt so i wrapped my burger in some foil just in case it came out tasting amazing and made it for about 40 bucks using a deep fryer and the ziplock vacuum bags it worked great.
burkelashell (author) says: Jun 19, 2012. 12:52 PM
That's fantastic. I haven't done burgers yet, but I bet they'd be awesome. Maybe I'll give it a try this week. THANKS!
belsey says: May 5, 2012. 6:13 PM
I hate to ask the obvious -- but I'm assuming you put water in the crock pot and then add the vacuum sealed bags?
burkelashell (author) says: May 6, 2012. 9:33 AM
>> I'm assuming you put water in the crock pot
Yep. Exactly.
cimbru says: Mar 13, 2012. 1:03 PM
Great instructable! Interesting way of cooking, but... to wait 20 hours for a steak to be cooked.... you need to cook it from today for tomorrow...you need a lot of patience. :D
burkelashell (author) says: Mar 15, 2012. 5:01 PM
I generally cook steak for 6 to 8 hours. Overall, it's less work than cooking them using traditional methods, and the results are always spectacular!
wolfkeeper says: Mar 13, 2012. 6:39 PM
You can cook it a lot quicker if you want to; you just set the temperature higher and it cooks much more quickly.

I've been doing scrambled egg in a similar device. It takes 20 minutes, but it's actually easier, you just drop the ingredients in a polythene bag, and squidge it around a couple of times during cooking.
burkelashell (author) says: Mar 15, 2012. 4:57 PM
You're right, sous vide takes longer. You've missed the point of sous vide, though. I like my steak medium-rare. If I cook the steak at 137 degrees, I can get the entire steak, from edge to edge to 137 degrees. If you cook it at a higher temperature, the outer edge will be hotter (well done) by the time the center gets medium-rare.

Eggs are even more interesting. If you control the temperature precisely, you can achieve some interesting results. Check out this article... http://www.seriouseats.com/2010/05/sous-vide-101-slow-cooked-eggs.html
wolfkeeper says: Mar 15, 2012. 6:26 PM
I agree that that's the main selling point, but actually sous vide can be quite quick- you can set the temperature just below boiling and it will cook at normal speeds.

But you can set the temperature to what you want. Baldwin has tables, and you can dial in the temperature according to how long you want to wait.
ponderingturtle says: May 1, 2012. 11:32 AM
Broadly there are two issues here, low temperature cooking and cooking in a vacuum sealed bag. These both often get viewed as sous vide, but conceivably you could separate them and you do not want to expose all foods to the pressure of the vacuum that you want to cook at low temperatures.

What is the advantage of boil in a bag steak? You are still going to need to sear it and there is a real risk of over cooking. Broiling it or any other traditional high temperature method of cooking seems the way to go then.
mhalbrook says: Jun 8, 2012. 12:31 PM
You sear it over high heat, and if your not using, say a frying pan, set the temp a few degrees cooler, a hot flame/pan/broiler isn't going to take long to do it's job, shouldn't over cook. And you can toss your steak in when you leave for work, get home, heat up the searing device of your choice, and throw your steak on there, few mins later, you're eating.
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