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Spool Gun Handheld Wirefeed Welder Powered by Car Batteries

Step 2Power Supply

Power Supply
Wirefeed welding on steel uses a DC constant-voltage power supply.
Lucky for us, that's exactly what a car battery is.
The range you want is between 18 volts and 36 Volts. I prefer 24 Volts for most of my welding.

Here's my power supply. It's two car batteries. They say "deep cycle" on them, but I don't think they really are. You don't need deep cycle batteries for this purpose anyway. Or even very good ones.

To get 18 volts, use three 6 volt golfcart batteries or a 12 volt battery and a 6 volt one in series.
To get 36 volts, use three 12 volt batteries in series, your whole golfcart worth of 6 volt batteries, etc. etc. You get the idea.

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Author:TimAnderson
Tim Anderson is the author of the "Heirloom Technology" column in Make Magazine. He is co-founder of www.zcorp.com, manufacturers of "3D Printer" output devices. His detailed drawings of traditional ...
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