I realize that having the "christmas spirit" is not about spending money on gifts, so I decided - "Well I am missing three gifts for my 3 amigos! And they all like star wars... Perhaps.. Yes.. YES..! YESSS! I will make them custom mandolorian helmets as their christmas gifts!"
And so I began planning out my budget and made the helmets come true!
Step 1: Materials
If you have seen my previous instructable on how to make a Daft Punk Guy Manuel Helmet, then this process might be familiar to you.
Here's a list of the materials you will need:
Bondo Body filler
Bondo Spot putty
Bondo fiberglass cloth
Variety of Sandpapers (40-320 grit)
Sandpaper (400 grit, 1000 grit, 2000 grit)
Smooth-on Rebound 25 Urethane Silicone
Smooth-on Smooth-cast 300 or Smooth-cast 65D
PETG Clear sheet (0.030" thickness)
Spray Paints (Desired colors)
Dishwashing sponge (rough surface)
Dremel (Cutting bit, Sanding bits)
Misc things required:
Candy canes "Tis' the season!"