By the way, this is my first instructable, so please dont come complaining.
Step 1: Gather Your Materials
Heres what I used:
- Plastic RAZR cover (got it in a two pack on clearance at Wal-Mart -- $12)
- Spray paint -- I used a hammered brass and metallic gold paint for this ($3-4)
- Brass Sheet ($2)
- 4 medium screws, and 4 small srews (had on hand, but about a dollar to buy)
- All-purpose super glue (I got this from Jo-Anns, for about $4)
- A length of copper wire, about a foot or so (9 cents)
I also used these tools:
- Metal cutters
- Dremel tool
- Vice (I'm not sure if thats what its really called)
- Utility knife
Step 2: Paint the Cover
The way I painted it was, I put a coat of the hammered bronze on the cover, then immediately sprayed a very thin mist of the metallic gold on top, while it was still wet. This made the colors blend together a little.
Step 3: Cut the Brass
For the back, I found that a piece 1 1/2" x ~3" was just about right. The edges were raised up after cutting, so I had to pound them back down with a hammer. With this piece, I decided to lightly paint it, so that it wouldnt be as shiny. I coated it with the hammered bronze, let it sit for 20 - 30 sec, then I dabbed it off with a rag. It turned out well.
For the front, a piece 1" x 1 1/4" was perfect. I left it shiny. I had to round it out at the bottom, because thats the shape of the raised part its going on. I also rounded the corners at this point, since they were sharp.
I then glued the front and back pieces of brass down, and let them dry overnight. For the front, I let the glue dry, and then I cut out the window in the middle. I found this to be easier than cutting the window, and then trying to glue it to match.
Step 4: Screw Effect
I noticed after I did this, that I had some smaller brass screws, which would be perfect for the front. Luckily, I didnt have to paint them.
Step 5: A Little More
I went to the hardware store, and got a foot of coated copper wire, which cost me only 9 cents. I stripped this wire with a utility knife, and bent it to form around the front brass plate. I glued it down with more of my super glue, which held it nicely. I also noticed that the copper wire covered the rough, cut edges of the brass, giving it a much more finished and polished look.
Step 6: Finished!
I would recommend investing in a can of varnish of some sort, and spraying a moderate coat on this after its done. I found this out the hard way on another cover I made. Otherwise, the paint will start to chip within a day.
If you find or see anything that I may have missed in this, please let me know!