This owes much to the Jackhammer headphones entry. I made a pair of those, complete with acorn nuts bolted to the plastic of the earmuffs to make them look more industrial. Did not do the trick.
I then thought of making headphones from scratch, or at least making earmuffs from scratch and putting in the cheap speakers later. Here is the result of that venture...
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For the headband, I used, of all things, a steel water hose that would normally be attached to a toilet (it was new, not used), and snaked a steel rod through the braided hose, to be bent to fit my head later.






































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BTW, to save space, I like the hair. It speaks out to people, like "I'm different, in a good way, so get over it." If anyone berates you on your hair, compliment their individuality.
ridiculous, however they still work, just the exposed wire is annoying.
In the end, I just cut them up for the slider and the plated plug.
For those of us who live in the UK, where Altoids are seldom seen (saw them one ages ago - would buy their entire stock if I saw them again), what tins make adequate substitutes? I'm thinking shoe polish, ring-pull tuna cans... any ideas?
For those reading this who want an older brassier look, you can burn the tins in a fire, clean the soot off with fine sandpaper and steel wool. Then cover it in gold spraypaint and distress it with steel wool. You get something like this, http://img155.imageshack.us/img155/7863/pict0009pp9xn8.jpg
You could also use brass braided hose.