Steampunk tennis rackets

Steampunk tennis rackets
Wimbledon is upon us here in the UK and this signals the beginning of summer and everyone going tennis loco. So here is a very nice quite simple little project for making some fun tennis bats in a steampunk style. I have used a scroll type pattern, but you could design them with any pattern you like. The key is to make them look like wrought metalwork. The design, using a flat sheet with lateral reinforcing vanes gives a very light composite material that is reasonably strong. This means that when you hit a soft squashy ball with one of these bats, the handle does not bend or snap off. So not only are you making something beautiful and well at least vaguely steampunky, but you are learning something interesting about structural composite materials.

The ball is made from a couple of carrier bags, so all in all this is a very nice little project that doesn't require much in the way of special materials or equipment. Like with just about all my projects, a glue gun is very handy to make the project go quickly, but you can use white woodwork glue (Elmers or PVA) if you want to and you have the time and the patience to sit holding each bit while it dries.

What you need:

  • Piece of thick corrugated packaging card (you can use foamboard if you have it)
  • Glue (preferably hot melt / glue gun glue)
  • A strip of material, felt or leather
  • Some clear plastic sheet like drawing artcel sheets or an overhead projector slide, or old bit of packaging window (I used the thick cellophane window from the top of an old Christmas cracker box)
  • Two plastic carrier (grocery) bags
  • Some spray paint (preferably gold or silver, but any colour will do)

 
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Step 1Design your pattern

Design your pattern
The first step is to design your pattern. The bat is made much stronger by the addition of the vertical strips that are going to make up its thickness. As long as some strips go from the tip of the handle right into the body of the bat playing area, you can design them to be as decorative as you like. Copy this design by eye, or make one of your own up, or go to thedadcando project where you'll find a free download of the template pattern.

Of course you could design yours on a computer too using any simple drawing package. When you have a design that you are happy with, mark it out on a piece of corrugate cardboard and carefully cut it out. I agonized about the direction of the flutes (corrugated card), for the best performance. A bat will not really have much lateral force applied to it, but given that you putting longitudinal strengthening, it makes sense to have the flutes running across the face of the bat. That way you'll be making the strongest composite possible (from the given materials).
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57 comments
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Oct 20, 2008. 10:50 AMrandomguy96 says:
what the heck is steampunk?
Aug 26, 2008. 6:38 PMNate95 says:
I like how it shows that steampunk isn't all about gears and whistles.
Jul 17, 2008. 10:08 AMandyhuntdesigns says:
Very cool looking, but I'm not so sure what would be "steam-punk" about something with no mechanical parts whatsoever....
Aug 25, 2008. 11:35 PMfinfan7 says:
I wouldn't call this Victorian.
Aug 26, 2008. 9:57 AMfinfan7 says:
I'm not sure this would be classified under any historical period. I would say it's more of an artist's style. I have seen some really cool work done with the organic spiral style. i.e. http://gustlbuheitel.deviantart.com/art/qtek8500-yet-again-77870777
Aug 26, 2008. 11:28 AMfinfan7 says:
Cardboard is a fun and versatile medium. I agree that the wrought iron style would lend itself to this type of construction readily. What exactly is arts and crafts style? To me arts and crafts is an activity more than a style. As far as being Vernian or WWW based, I can somewhat see the WWW style but not really the vernian. Maybe if it were thinner or made with wire it would seem more so. You have probably seen the wire trees that are on here. Maybe one of those with the 'branches' forced into 2 dimensions would make a good core.
Jul 18, 2008. 1:45 AMkillerjackalope says:
I think this falls in nicely, though it's actually pretty good design and a triumph of engineering when shown to a layman, in some ways it's smarter than an ovale with string pulled across, it's likely more durable, assuming you play on sunny days...
Jul 18, 2008. 3:02 AMkillerjackalope says:
Tradition plays a part in cricket, however a single rod core baseball bat could be good, with projections out from the core to a strong outer covering... It occurs to me that a good player could get around this, by slicing the bat through the air and then turning, giving the ball some serious spin... If you're gonna change the bat you may as well change the technique, sometimes the other way isn't bad.
Jul 18, 2008. 4:52 AMkillerjackalope says:
The other issue is in some sports bat mass is very important, I'm trying to think how well and uber light cricket bat would work.... The baseball one would look excellent if it was clear, think of the rod with spines coming out of it, maybe cast in light resin or a skin or clear something....
Jul 17, 2008. 11:27 AMandyhuntdesigns says:
Yeah, I see what you're saying about the Victorian over-engineering... It just seems to be a fad around here of late to throw the phrase "steam-punk " around whether it applies or not. Don't mis-understand though, I do like this instructable (and many others you've done) quite a bit!
Aug 25, 2008. 11:33 PMfinfan7 says:
This isn't steampunk but it is cool. The idea alone is quite unusual. Also these seem closer to ping pong paddles than rackets. those are excellent renderings by the by. how did you do them?
Aug 3, 2008. 2:50 PMscopevisions says:
what if ... skip the clear cover and fill with clear resin... and make a thinner version... get the picture in your mind??? nice `table bu the way, cool rendering. kudos!
Aug 20, 2008. 3:59 AMNabil says:
I guess thats why he said thinner version hehe
Aug 20, 2008. 6:34 AMNabil says:
I rather gears :P Oh i got an idea to keep it lightweight... layers of acethate with printed gears
Jul 17, 2008. 12:06 PMLuminousObject says:
How does one "sue" paint? (step 6) good instructable though.
Jul 23, 2008. 7:19 AMLuminousObject says:
Its okay, I do the same thing all the time. Usually its just from typing too fast.
Jul 17, 2008. 6:57 AMSharku says:
These are... cool! i thought this was made from wood, though that would be heavier but still awesome design n all 4/5
Jul 17, 2008. 9:17 AMSharku says:
its paper which comes from wood , got that part, im gonna put some epoxy and make its stronger, but here lay the problem, i have no cardboard..... anyone know where you can get some in Canada?
Jul 17, 2008. 4:08 PMcaytee says:
dumpsters. An endless source of cardboard and everything else wonderful.
Jul 18, 2008. 1:39 PMSharku says:
ahh i wishe ther was an edit button ...

i dont really shop in supermarkets so they don't leave boxes lying around like that but i can go to one maybe get some, don't really see good ones thanks =] now, to get there >.>
Jul 18, 2008. 12:05 PMcamscam says:
Although very very cool its papercraft and its more like quilling. Steam Punk is like 1800s style techno-cyberpunk like H.G. Wells' Time Machine. I don't think this is Steam Punk but would look great sitting on a mid-century-modern coffee table.
Jul 16, 2008. 9:17 PMATImaster005 says:
Great idea! i just favorited it.
Jul 17, 2008. 7:41 AMATImaster005 says:
I want to try to. As soon as I get some free time, Il put the set together.
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Author:KaptinScarlet(dadcando)
Eldest of five, son of two doctors, 10 years in Graphic Design and marketing, then retrained as a Biomedical Materials Engineer, don't ask me why, I think it was because I had always wanted to design ...
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