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Make some small stylish trays, to serve coffee (or tee).

I use Plexiglas (remaining from a former project). You could use real glass too, but it would require more skills and tools. Plexiglas is very easy to cut, but will get scratches, eventually.

Step 1: Needed Stuff

Materials:
  • 2 mm thick Plexiglas (acrylic glass)
  • Hard wood strips (I used beech) of rectangular profiles
  • Hard wood strip of round profile
Tools:
  • Cutting mat, metal ruler, cutter
  • Wood, paper, and epoxy glues
  • Wood primer
  • Masking tape
  • Clamps (optional)
  • Jigsaw
  • Sanding machine (or just sand paper)
  • Drill (at best: drill press)

Step 3: Make the Long Sides

  1. Cut the paper sides,
  2. glue them on the wood,
  3. saw them carefully,
  4. drill (beware: not through) [*]
  5. with a short piece of rounded profile, put the sides together (without gluing them),
  6. sand them for perfect alignment,
  7. soak them very shortly in water, to remove the paper.
[*] precision is important here: it will insure that the Plexiglas will fit well and not slide away.

Step 4: Make the Board

With the cutter, strongly mark (two firm passes should suffice) the Plexiglas on both sides.

Hold the Plexiglas between two boards (or in a large vise) and snap it firmly, to break it along the mark.

Repeat to obtain desired size.

Sand the edges. Check that long edges are very parallel.

Check size against wooden sides.

Step 5: Assemble

Cut rounded some rounded profile to length (board width plus some extra millimeters).

Glue them to the sides (dip the ends into some wood glue).

Let the glue dry.

Step 6: Make the Short Sides

Cut the short sides to length. They must be approx 0.1 mm longer than the Plexiglas width, so that the Plexiglas can slightly slide.

Glue them with epoxy, use masking tape to keep the right position.

Let the epoxy cure.

Advice: from now on, always remember which Plexiglas board belongs to which frame.

Step 7: Sand

Remove the Plexiglas.

Sand the wooden frame (optionally, with a power sander).

Step 8: Prime Time

Apply wood primer, and let dry.

Slightly sand to get a smooth surface again.

Step 9: Clean and Place the Board

Remove the protective sheet of the Plexiglas boards.

Clean the Plexiglas with water.

Place each Plexiglas into the frame it belongs to.

Step 10: Finished Products

Enjoy your trays.

Serve coffee, espresso or tee.

In addition to the cup, there is room for a spoon, a sieve, a biscuit or praline or sugar cube, etc.

To clean the trays, use a damp cloth.


Update: My Mom got three trays for Christmas, and had the idea of using two of them upside-down.
Very elegant design. If you don't mind me asking, what are those round brown things next to the coffee cup in the first picture; perhaps cookies of some sort?
Very nice!<br>Just one question about step 4. Did you cut the plexiglass with a Stanley knife and then broke the rest?<br>How deep did you have to cut?
Yes exactly. Somehow the text of step 4 got lost, but thanks to the history feature I could restore it.
Ok, thanks but how deep must you cut with the knife (half way?).
The cut is here to just mark where the plexi should break.<br><br>I just measured... Approx 0.2 mm deep, on each side; it's OK for a 2.4 mm thick plexi.
ok, thanks!
Thanks for the pdf. I have students that will want to build a few of these in shop class. These will make great gifts.
You're welcome.<br> <br> I'm, glad to hear it's being inspirational. Don't hesitate to make your own designs (so you'd need the ODG format). Keep in mind that my attached docs are in metric units (A4 sheet, grid in cm).<br> <br> Please post some results!<br>
very nice! though when i saw the thumbnail i thought it had a mini zen garden under the plexiglas. still a great gift idea.
adding a mini Zen garden, what a great idea it would be!<br>
Please print your sketches to pdf and repost the files.
Done.
These are beautiful... Great pictures too... Well done and awesome I'ble!
amazing, love it! great job!
It's a piece of ART .... real beauty ... thank you for sharing!
Yeah, real wonderful!
Thanks!
These are really nice! Good instructions, too. Thanks.
Thank you!

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