Sugru Rocker Switch to Toggle Switch Conversion

 by Jayefuu
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My cheap desk lamp has a small rocker switch on the base to turn it on and off. Being a bit budget, the lamp's not particularly heavy and has a tendency to scoot across the desk if you use the lamp from any direction other than head on.

This quick hack uses Sugru to change the rocker switch into a toggle switch, allowing the switch to be flicked without moving the lamp around.

While just a simple idea for a badly designed lamp, this could be used to greatly benefit those with reduced dexterity, either on similar lamps, inline rocker switches or to change wall mounted light switches into toggle switches.
 
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Step 1: Tools & Materials

SDC11768.JPG
Sugru. That's it.

A small 5g sachet is enough to do two small rocker switches (mine measures 12x7mm).
jonnybo111 says: Feb 17, 2011. 1:55 AM
this rocks Mr Fuu
Jayefuu (author) in reply to jonnybo111Feb 17, 2011. 4:55 AM
It would be a poor rocker switch if it didn't Mr Ears.
The Ideanator says: Sep 14, 2010. 11:08 AM
Dude, Mr. Fuu, this is an awesome use for sugru.
Jayefuu (author) in reply to The IdeanatorSep 14, 2010. 11:10 AM
Don't give me another reason to make you mopey :p
The Ideanator in reply to JayefuuSep 14, 2010. 1:01 PM
Hehe, I'll be more mopey when I use up the rest of my sugru, but then that would give me a reason to get more :P
techturtle2 says: Sep 4, 2010. 11:45 AM
this is a wonderful idea! to bad i'm alergic to it.
techturtle2 in reply to techturtle2Sep 5, 2010. 9:16 AM
I could make one out of clay or playdoh and glue it on...
Jayefuu (author) in reply to techturtle2Sep 4, 2010. 11:53 AM
Thanks. Perhaps you could use gloves when using it, then paint in a clear laquer after it has set?
The Ideanator in reply to JayefuuSep 14, 2010. 1:03 PM
Wouldn't that kind of defeat the purpose of it? I thought it was supposed to be rubbery and grippy.
techturtle2 in reply to JayefuuSep 4, 2010. 1:27 PM
another great idea!
Jayefuu (author) in reply to techturtle2Sep 4, 2010. 1:30 PM
Be sure to write an instructable about the process if you do it :) "Beating Sugru Allergies"
techturtle2 in reply to JayefuuSep 4, 2010. 3:33 PM
I think I'll leve that to you. or not...
Robot Lover says: Sep 3, 2010. 5:47 PM
This is great, but I think you should add a picture of what the rocker switch looked liked before you put the sugru on it.
Ninzerbean in reply to Robot LoverSep 3, 2010. 8:14 PM
But you can see it underneath, we all have them, I'm gong to change mine for sure.
Jayefuu (author) in reply to NinzerbeanSep 4, 2010. 12:28 AM
Good idea Robot Lover, I forgot to take a picture of my plain boring lamp before starting, perhaps Ninzerbean could take a picture of hers before she starts? Or is it too late for that now? :)
Ninzerbean in reply to JayefuuSep 4, 2010. 4:20 AM
Yes, I will, let me get some coffee first.
mikeasaurus says: Sep 3, 2010. 9:54 PM
I'm interested in the bond between the button face and the sugru. The button has a smooth(ish) finish, would it have helped to score the surface prior to bonding, or is the sugru just that strong and scoring not required?

Nice hack Jay, I'm not a fan of the rocker switches on lamps either because of the "scoot "factor. This instructable could spawn a few more  ideas with different designs for different style lamp switches (twist-style, pull chain, foot pedal..)
Jayefuu (author) in reply to mikeasaurusSep 4, 2010. 12:26 AM
That sounds like it would be worth experimenting with. When I run out of ideas of things to make I'll test the bond strength of sugru for a square centimeter of bond area on aluminium, steel, acrylic with no surface prep, clean surface, scored surface, bead blasted surface. Plan?
kcls says: Sep 3, 2010. 4:09 PM
Why didn't you wait for the contest?
Jayefuu (author) in reply to kclsSep 3, 2010. 4:10 PM
I'm impatient and I was excited :)
zascecs in reply to JayefuuSep 3, 2010. 7:28 PM
Maybe they'll let you enter, since it'll only be in a week...
Culturespy says: Sep 3, 2010. 3:55 PM
That's a really nice hack!
Jayefuu (author) in reply to CulturespySep 3, 2010. 3:57 PM
Thanks :)
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