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Everybody has wanted to build a B.F.G. This time it was my turn, so i built a T-shirt cannon to blow the minds of crazed fans and students

Step 1: Research

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for my cannon I would like to use it at rallys and school football games so it had to:

-shoot multiple shirts on one charge

-have enough power to project the shirts a good distance

-be reasonably priced and portable

so after a bit of research i found this video



It had everything i needed, so instead of buying his modestly priced gun of $560 dollars, I set out to build my own for less than $100.

Step 2: Parts List

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WORD OF WARNING! MAKE SURE YOU DRY FIT ALL OF YOUR PARTS BEFORE LEAVING THE HARDWARE STORE! SAVES TONS OF TIME. I AM IN NO WAY RESPONSIBLE IF YOU HURT YOURSELF!!

Tanks:
- 4" diameter PVC 2 foot length
- 3" diameter PVC 2 feet total cut into foot long sections
- 4" PVC caps x2
- 3" PVC cap

next set of parts is to reduce from 3" to 1". if you find a cheaper way ignore my parts list
- 3"coupler x2
- 3" to 1.25" reducer x2
- 1.25" to 1" recucer x2
- foot length of 1" PVC
- 1" slip to 1" threaded adapter x2

Plumbing:
- 1" sprinkler valve
- foot length of 1/4" hose (get one that is properly rated)
- 1/4" hose adapter (hose barb) to 1/8" threaded x2
- 1/8" nipple x2
- 1/8" elbow
- 1/8" valve
- small hose clamp x2
- Teflon tape
- bike pump valve (can be replaced with a air compressor adapter)
- Epoxy
- PSI gauge

Tools:
- Drill
- various drill bits
- PVC cement and primer
- Popsicle stick
- Duct tape (optional)

Step 3: Drilling and Epoxy

1. Take one of the 4" caps and drill a hole just big enough to insert the bike valve
2. take the other 4" cap and drill a hole that is just big enough to screw in a nipple
(screw the nipple into the elbow to make it easier to screw into the PVC, use Teflon tape)
3. take the 3" cap and drill a hole that is just big enough to screw in the hose adapter
3. once they are inserted add epoxy to the inside to seal any un-seen leaks
4. once dried do the same to the outside

Step 4: Firing Tank and Barrel

1. take the 1' section of the 3" diameter PVC and solvent weld the coupler to the pipe
2. solvent weld the 3" to 1.25" reducer to the coupler
3. solvent weld the 1.25" to 1" reducer to the other reducer
4. cut about a 5" section of the 1" pipe and solvent weld it to the reducer
5. solvent weld the 1" slip to 1" threaded adapter to the 1" diameter pipe

repeat twice

1. choose which one you want to be the barrel and which to be the firing tank
(as a personal preference I chose to cut the tank a couple inches so that the bulk length would be about a foot)
2. the barrel is done, take your firing tank and drill a hole for the PSI gauge, use the same technique for the nipple and adapter, screw in and epoxy
(measure out were it will be so that the gauge is on the appropriate side of the gun by screwing the firing tank into the valve)
3. once the epoxy has set, solvent weld the 3" cap to the firing tank

Step 6: Firing Mechanism

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there are two ways to fire your gun you can use the electrical solenoid built into the valve or use the technique displayed by crispyjones

I will provide instructions for the electrical side
parts:
- 9V battery clip x3
- 9V battery x3
- shrink tubing
- wire
- switches, one that stays on and one that is momentary
Assembly:
- solder according to the diagram
- position the switches on the gun so that it is most comfortable for you
- use epoxy or glue to secure the buttons

Step 7: Plumbing

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1. screw the barrel and firing tank into the sprinkler valve, use Teflon tape on the threading
2. complete the valve assembly by screwing the other nipple to the elbow, the valve to the nipple, and the hose adapter to the valve, use Teflon tape.
3. insert the hose onto the adapters, tighten using the hose clamps.

Step 9: DONE!!!

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To check for air leaks fill the main tank with compressed air via bike pump or compressor. Seal any leaks with epoxy.

also the barrel can be screwed off to change the size and shoot other projectiles such a s potatoes, golf balls, tennis balls ect.

For shooting t-shirts I load the main tank with 100 PSI and then fill the firing tank with 40 PSI and this seems to work fine for me and can get about 6 shots in one fill.

NOW GO ENJOYING SHOOTING STUFF!!!!!
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aschurger says: Dec 14, 2012. 5:27 AM
Wanted to say thanks for the instructable. I'm a physics teacher and we used this to launch eggs instead of the tired egg drop experiment. Kids loved it and it was a success.
hacker3455 (author) says: Mar 29, 2013. 1:05 AM
Projectiles, the perfect way to captivate physics students
CaptainAwwsum says: Feb 4, 2013. 12:49 PM
Absolutely fantastic. A couple of friends of mine own a minor league basketball team and mentioned a t-shirt cannon. So in the same spirit of this post, I offered to build one. I took the plans here and added a toy gun handle with a safety and trigger switch. Overall build time was about four hours not including cure time. So far it's been shot over 100 times (including a snowball fight) and is still going strong.
tshirt cannon painted.jpgtshirt cannon action.jpg
hacker3455 (author) says: Mar 29, 2013. 1:03 AM
Glad to hear you like the design!
HIRULE says: Nov 14, 2011. 1:57 AM
quick question did you do any math in order to build this gun. im having a bet with my friend
hacker3455 (author) says: Dec 21, 2011. 1:09 AM
What do you mean by math?
rocketman217 says: Dec 28, 2011. 4:57 PM
I think he means calculations
distortyourPOV says: Oct 2, 2011. 11:43 AM
How far does everyone else's shoot? Mine only shoots about 20 meters.
ilpug says: Mar 19, 2011. 4:59 PM
Very nice! i might modify this whole system and mount it on something for some kind of airsoft monster gun.
ftball999 says: Dec 12, 2010. 7:27 PM
I am currently building a nerf gun using that sprinkler valve, I am assuming that I will need multiple batteries but what is the purpose of the two switches? Thanks,
hacker3455 (author) says: Dec 12, 2010. 9:58 PM
the non-momentary switch acts as a safety, therefore if it is not in the on position, the gun cannot be fired
ftball999 says: Dec 13, 2010. 2:00 PM
Ah, thanks. I will be adding a second switch to my gun for that!
Pizzapie500 says: Nov 27, 2010. 11:27 AM
What if my sprinkler valve runs on AC?
hacker3455 (author) says: Nov 28, 2010. 12:27 PM
Have you tried applying a DC current to the valve? If you still don't hear the clicking sound of the solenoid, look online for a DC to AC circuit design, thats all I can really suggest. Or find a valve that runs on DC.
Pizzapie500 says: Nov 29, 2010. 2:33 PM
Thank You! It runs perfectly on DC. I will probably do this on my anti siphon valve. 5*
knex_mepalm says: Aug 5, 2010. 12:28 AM
You might wanna make a hopper and tell everyone to looka t you then shoot them rapidly with t-shirts.
waterboyf5 says: Jul 21, 2010. 9:50 PM
you should so add a rotating chamber to it so you can load 6 at once.. but there might be a problem when you need to keep all the air centralized
hacker3455 (author) says: Jul 25, 2010. 11:12 PM
If I were to add a rotating barrel system I would keep the initial design but just unscrew the firing barrel and replace it with the multi-barrel attachment
waterboyf5 says: Jul 26, 2010. 6:54 PM
that actually sounds a bit simpler than what i was going for. i just figured you could add a rotating chamber as a quick click on attachment but if your going for a permanent solution you should probably go with the rotating barrel system
waterboyf5 says: Jul 21, 2010. 9:58 PM
idea on that. if you add it at the end to where the shirt just drops into the chamber wouldn't it work? although in the building process you would have to add a full circular backing to it so it doesn't just drop to the ground
hacker3455 (author) says: Jul 21, 2010. 11:08 PM
I would actually prefer the rotating barrel idea because you can get a much tighter seal around the shirt than if it is able to slide down. But then again you could load the gun with bolt action and probably get just as tight of a seal from the shirt ruffling up
waterboyf5 says: Jul 22, 2010. 2:42 PM
well what i was figuring is make the barrels just big enough to easily slide the shirt in and have a backing to it so it will not fall out. that way you would keep your original setup and original seal and yet have a way to load a couple at a time. although you would also have to make a mechanism that times the rotation of the chamber
qazwsx755 says: Jul 24, 2010. 8:16 AM
Awesome t-shirt cannon. But your sprinkler valve should be running at 24vac not 27vdc you are most likley going to burnout your valve that way.
hacker3455 (author) says: Jul 25, 2010. 11:03 PM
That was always one one of my concerns but the fact that I'm not constantly supplying voltage to solenoid should prolong its "life expectancy".
omgiri says: Jul 25, 2010. 9:31 PM
you should so add a rotating chamber to it so you can load 6 at once.. but there might be a problem when you need to keep all the air centralized and the good...

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Delta25 says: Jul 22, 2010. 9:48 AM
lolwut!
spnw85 says: Apr 27, 2010. 6:18 AM
what is the purpose of the valve on the back of the gun? great design by the way!
hacker3455 (author) says: Apr 27, 2010. 4:37 PM
 The purpose of the 2nd valve is to recharge the firing tank after each shot. This eliminates the need to reattach and re-pressurize after each shot.
arthur92710 says: Jan 15, 2010. 9:27 PM
Where did you get the reducer from?
hacker3455 (author) says: Jan 15, 2010. 10:26 PM
 All of my PVC parts i bought from OSH, you could probably find them somewhere else such as Lowe's or Home Depot.
evilperson9014 says: Dec 8, 2009. 11:26 PM
 How far can u shoot a tshirt at 40 psi in the fireing tank?
hacker3455 (author) says: Dec 9, 2009. 7:05 PM
 there are several variables that affect the outcome but i say that i can get about 100 feet.
force9000 says: Nov 30, 2009. 7:02 PM
 How much did this cost?
hacker3455 (author) says: Dec 1, 2009. 4:27 PM
 i don't have an exact number but it was between $80-$90 and there is a lot of places where money can be saved
kumaRAWR says: Oct 7, 2009. 8:13 PM
Is it possible to have the air compressOr on your back (like a backpack) and have the barrel be attatched to it by a hose?
hacker3455 (author) says: Oct 7, 2009. 8:50 PM
yes you can, the easiest way i can think of is to create 2 main barrels and strap them to your back and have the 2 hoses come to a "T" joint and from there to the firing barrel. Therefore doubling your air capacity.  
Willard2.0 says: Oct 7, 2009. 9:09 PM
Thats an awesome idea, I just might have to try that.

Willard
Willard2.0 says: Oct 5, 2009. 8:28 PM
Great Idea, however i would like to offer some advice to put in your instructable: Before you fill the tank up with compressed air, you should fill it nearly full of water and then pressurize it. This is to test for leaks without the potential for an explosion. Water does not have want to expand under pressure, and therefore will not explode if there is a leak, it will just squirt out. I love the idea and I have built one that fires tennis balls and I love it. I had a end cap blow off on me when I pumped up to 85PSI(really deafening) so that is why I made the suggestion.
hacker3455 (author) says: Oct 6, 2009. 12:06 AM
thanks for the suggestion, I should do that to find those pesky leaks that always seem to appear
Willard2.0 says: Oct 6, 2009. 6:56 AM
Your welcome!
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