Step 4Floatation & beer
I figured (hoped) about 300 litres would be fine... I cut the bottom out of the plastic barrels, scuffed the joining surface, then after they had been sitting in hot sun for a while, a few of us smashed them together using epoxy resin and a huge piece of wood... of course, beer played it's part too :)
All of a sudden, the whole structure was totally rigid — wow, it worked really well!! Next we drilled a 10cm dia hole in the side of the barrels, close to the end. So now we had bulkheads, which were filled with expanding polyurethane foam. Bomber.
Next, I used angle iron to make the float base, which had nylon strapping going through lugs to attach the floats. So far so very good.
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