BTW, this is classified as 'green' because my wife exclusively uses the water for the two 8x12 ft. gardens we have in our yard. We never water with a hose.
[Update 1 May 2010] We had a storm last night and got 3/8th of an inch of rain. When I looked this morning, the second barrel was full and was slightly overflowing down the sides. I just wanted to make sure that there was no problem with the pipe transferring the water from the first barrel to the second. In fact, despite the fact that the rain had stopped, water was still dripping from the downspout into the first barrel. The same amount of dripping was falling into the second one.
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Signing UpStep 1: Materials needed
-- 2 rain barrels (preferably PVC used by the food industry)
-- Length of 1/2 inch PVC pipe
-- 2 PVC connectors for 1/2 inch PVC pipe (threaded male end on one side and the other side smooth female)
-- 1 extension connector that is female threaded on each end
-- 1 right angle connector that is female smooth on each end
-- small container of PVC cement (optional)
-- Bricks to elevate the first barrel
Tools:
Hacksaw
Electric drill
13/16 inch drill bit
I paid $30 each for the used rain barrels at a local Indianapolis company. They come with with a cover that has both a larger and a smaller filler holes with threaded caps.
The PVC materials cost less than $5.











































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As for overflow from the second barrel, you could insert another spigot on the side of the barrel at the top and run a piece of hose from there to whatever remains of your gutter's downspout, effectively draining the water to where ever it went before you had rain barrels.
The problem with your design, and the cause of the slow rate of fill from your previous barrel is that rain barrels are too low to the ground. To get a decent and consistent flow, the barrels must be higher than whatever you are trying to water or fill with water. Unless you hook a pump to the barrels (which to some extent defeats the purpose of them in the first place), the only thing making the water come out is gravity. Raising the barrels a foot should be adequate to fill a watering can at the same rate a hose connected to a municipal water supply would.
I implemented all three of these ideas in the rain barrels I built for my parents (I live in an apartment, otherwise they would have been for me) and they've been working perfectly for almost a year now.
You are right about having the outputs at the bottom of each barrel and connecting them together with a hose. I personally hate plumbing and do it poorly. One reason I avoided putting a faucet at the bottom was that I would have to literally climb into the barrel (with it laying on its side) to work with screwing in the hardware and with making it water-tight. Using a garden hose to connect the two barrels is also a problem because hose connections are always difficult to make water-tight.
There is another design on this website that connects the two barrels at the bottom with PVC and with a faucet in the middle. That's an excellent design but I didn't want to mess with the plumbing and I also wanted more flexibility in the placement of the second barrel. A hose would give more flexibility but in the end I went for a design that wouldn't challenge my plumbing skills.
My wife fills her watering cans from the top too - but I use a spout on the bottom to drain the barrels each winter and to water my bushes, roses and raspberries (with a soaker hose).
Each year I'd added a barrel or two; as our water rates keep climbing - I'd love to bury a holding tank underground to keep extra water.