Step 3:

When tackling a project like building a teardrop or ANY camping trailer, you have to plan a bit ahead.  I tend to be a “forge forward, and learn as you do” kind of guy, but that works a HECKUVA lot better in drawing and painting than it does with expensive projects like this.  Besides that, I didn’t want to spend too much on this project.  You can honestly build one of these for around $500 (or less!) if you are savvy and budget-conscious.

The Teardrop Construction Stage

Anyway, after adding the rails on the bed, I tacked the 1/2″ plywood sides up in order to line things up and get them straight for framing the interior and “skinning” it with the 1/4″ luan.  Plus, it makes you feel like you’re making progress.

I’m not going to show every single step in the build (because I honestly didn’t have the presence of mind to take a photo at every little step), but I can tell you that I added  a framing of 1×2 “furring” sticks on the inside of the 1/2″ ply, and stuck 3/4″ thick hard foam insulation pieces in between the furring strips as insulation, and as a structural alternative to a void behind the 1/4″ luan plywood interior walls. I added the furring strips with screws and then I laid the luan up against the furring strips and insulation and attached with pneumatic staples. NOTE: I suggest you glue ANYTHING you’re attaching to something else.

I attached my sides to each other with lengths of 2×2 wooden spars (which also offered attachment points for the roofing material I used). You should add as many as possible to it, and cram the space in between the spars with more insulation.

Making the Roof

The roof of any camping trailer is very important.  It not only insulates you from the sun’s heat and the cold wind, but it also keeps out water. For my roof, I opted to bend several sheets of 1/8″ luan and laminate them to the wooden spars.  Now, I would recommend you spend a bit more and buy either aluminum or fiberglass for the roof.  Laminating, sanding, and painting luan to make it weatherproof can take more time than if you just went and bought the quality stuff.
NOTE: when bending luan, it is important to bend it along the grain of its thickest ply (usually the one in the middle).   If you bend it against that grain, it will probably snap in half or at least give you an ugly crease.

The Galley and Doors

These two areas are a sore spot with me.  I designed my doors fairly traditional, and, if I could do it all over again, I would have ordered actual door units.  Instead, I used the cut out pieces from my original teardrop outline profile, and screwed them together to make a roughly 3/4″ thick door.  I attached them to the trailer with stainless steel piano hinges, and used basic screen door type handles from Home Depot to open and lock it. For the windows, I used a piece of glass with silicone caulking to adhere it.  It makes for a fairly tough door, but I don’t like the rounded top, and I would rather the window could open.

The galley is a basic counter with some cupboards below.  It is all designed to be removed, so someone loading the trailer with camping gear or changing the mattress can access the main compartment with relative ease.  The galley hatch on the back is meant for propping it up and serving as a roof for whomever is cooking or preparing food in the galley. Frankly, this was a pain in the neck, and I think that a galley on a teardrop just takes away from more space inside the camper.  I would not make another one again.  Camping is meant to be done outside, and I think the teardrop serves more as a storage and sleeping cabin than a mobile cooking kitchen. That can be done outside, at a campsite.
<p>Very nice job...! It suits my needs exactly, it is as if it where designed and tailored to my needs.. I of course will only be building mine at half of the width of yours exactly, and that is perfectly the width I need to fit my trailer frame.. Not to mention that it will only be fore me and I will be towing it behind my recumbent Fat Cat Quad - 4... My trip will be just under 300 mi's., And most of the way of the trip is of a level ground, with only a few bridges to cross, and a 10 mi. causeway reaching my final destination.. So I believe the weight will not be as great as yours, because My frame is made from a rigged extruded aluminum.. Thank you for posting this instructable it is just enough information I need to build mine and when I am finished I will post my results and pictures of the final product....</p>
<p>nice.. Im from Portland Oregon living in NY. Now Im getting divorced.. looking forward to going back to Portland. Your design may work for me too. I have a small generator for my electrical needs. Im excited to hurry up, and get started. Least I might be here for another winter. UGH..!!</p>
<p>Hey Octar,</p><p>I am stealing yer plans...this will make an Awesome Hunting Trailer for me...Also here in the Great pacific Northwest. Thanks.</p>
<p>Not sure if you mean me, but these teardrops are handy little campers.</p>
<p>how much does this weigh with trailer</p>
<p>I'd guess it weighs around 700 pounds. Not heavy at all.</p>
<p>Jason,</p><p>Excellent plans and realisation of simple and cheap tear-drop camping trailer!</p><p>Just two notes:</p><p>- Your are quite right about simple kitchen for cooking outside! A few decades ago, we have light camping tent-trailer and cooked always outside. But, not only we - all people wiht big ADRIA camping trailers, fully equiped - never used thier kithcen inside - but have simple equipement to cook outside...</p><p>- About the weigt: our tent-trailer was heavy around 320 kg ~ 700 pounds, and we menaged to pull it by small FAIT 600 D and TRABANT 601,and my brother with Citr&ouml;en Dyane (all cars had engines of 600 - 770 cc and 25 - 32 HP) ... problems were across Bosnian mountians, but never really serious. On level ground - no problem with speeds up to 80 km/ hour ~ 50 mph (that was legal limit anyway)... So, with any modern automobile, there shoudln't be problems with such and bigger weights?</p><p>Regards,</p><p>Zoran</p><p>P.S.: Planed to transformed it into tear-drop trailer, but instead of that made motto-camper, which was stolen when finished!</p>
<p>Thanks for the message, Zoran. That is a cool tent trailer!</p>
<p>I believe I'll try it. Thx for the basics &amp; &quot;If I had it to do over again...&quot; comments.</p><p>I like corrugated tin. Think I'll try that for the roof. Perhaps using the redwood corrugated trim for the edges, and seal all with silicone. </p><p>What about a simple opening window on the side panel? (Forget the door window - no impact shocks from shutting it.</p><p>I grew up in Scappoose!</p>
<p>I think if you like corrugated tin, I would suggest more of a canned ham or trapezoidal design.</p>
<p>Just Make It, Louise! A small window should be a good option. I'd totally buy the windows and door if I were to build one again.</p><p>Used to drive through Scappoose several times a month to do work at the paper mill in St. Helens, OR.</p>
<p>Wow! That's really impressive work. Have you done projects as big as this one before? I've been trying to find or make a horse trailer, but it's tough to find the right supplies. I've drawn up a few sketches, but nothings really great yet. http://www.mustangtrailers.com</p>
<p>I've never worked on a horse trailer, but I would weld something that big.</p>
<p>Looks good but I would not have placed the hinge of the drivers side door to the rear. If for any reason it comes open while driving it would slam with tremendous force against the side of your trailer. Look at factory ones they have RH and LH doors that always open from the rear forward. Just thought I would mention for others attempting this. </p>
<p>good point, Robert!</p>
<p>Any idea what total weight was with trailer included?</p>
<p>nice work mate! lovely simple idea, definately worth a go. cheers man!</p>
<p>Do you have the google sketch up available for download anywhere?</p>
<p>Not at present. I'm planning on making some plans fairly soon, but nothing right now. Too busy with work and home life. Sorry.</p>
<p>Damn, I was just about to ask the same thing... :-(</p>
<p>Seriously considering building my own trailer based off of a harbor freight utility trailer- only thing i'm worried about is how do you go about registering a DIY trailer with the Oregon DMV? any potential problems?</p>
<p>From the OR DMV website</p><p>A light trailer is any trailer having a loaded weight of 8,000 pounds or less, <strong>except</strong> trailers for hire (for rent), <a href="http://www.oregon.gov/ODOT/DMV/pages/vehicle/trailer.aspx" rel="nofollow">recreational trailers</a>, <br> special use trailers and fixed loads. Light trailers may include boat <br>trailers or horse trailers. For information on how to register a <br>for-rent trailer, <a href="http://www.oregon.gov/ODOT/DMV/pages/contact_us.aspx" rel="nofollow">contact DMV</a>. <br> <br><em><strong>Note:</strong> <br> You do not have to register a light trailer (which includes a utility, <br>boat, or horse trailer) or obtain a trip permit to operate it on the <br>road if the trailer, plus the heaviest load carried, weighs 1,800 pounds <br> or less. However, you may wish to obtain a title for your trailer <br>because most law enforcement agencies and insurance companies want to <br>see proof of ownership if it is ever stolen. All trailers used on the <br>road must be equipped to meet safety standards; see </em><a href="http://www.oregon.gov/ODOT/TS/pages/veh_equipment.aspx" rel="nofollow"><em>ODOT's Vehicle Equipment and Safety page</em></a><em> for more information.</em></p><p>Read more here:</p><p><a href="http://www.oregon.gov/odot/dmv/pages/vehicle/light_trailer.aspx" rel="nofollow">http://www.oregon.gov/odot/dmv/pages/vehicle/light...</a> </p>
<p>If you buy your trailer from Harbor Freight it will come with a title certificate, so there should be no problems registering it.</p>
<p>This took about a month working on it off and on. So, yeah--shouldn't take too long to buld. It's just a bunch of wood slapped together. ;)</p>
<p>how long did it take you to build it?. could you easily build it in less than a month?.</p>
Very nice job. Reminds me if a camper I built 20+ years ago. It was 4' hi x 6x8' , had heat, cook stove, running water, bed &amp; potty and was light enough for two big guys to lift off the s-10 I had.
Thanks--a camper for an S-10 would be sweet!
Great job! We're going to start making our little camper for our winter project. We have an old trailer we don't use to start so I'm looking forward to the end product. If it turns out anything close to yours, I'll be thrilled .
Good luck! Mine was pretty basic--you can go all kinds of fancy on a project like this.
Holy cow as in how in the world did u make that it iz so detailed<br/>
Holy cow
Holy cow as in you LIKE it, or holy cow, as in &quot;what a monstrosity!&quot; ?
how much would you say the whole thing weighs when its all loaded up?
It's about 600 pounds unloaded. The loaded is completely conditional on what you're loading it with.
I think you did a great job and also a very good presentation. Good work...
Thanks, glad you liked it. My teardrop is currently for sale on Portland's Craigslist. I am moving on to wanting to build a canned ham style trailer next!
So could this possibly be pulled by a motorcycle with no problem? Love this website!!
There are commercially-available trailers for motorcycles, but they're either small cargo trailers or pop-up campers. Pulling something this big behind a motorcycle would lead to the tail wagging the dog (4'W plus tires &amp; fenders, 5'H, 12'L). <br>-- Most teardrop trailers are built with torsion axles instead of leaf springs, and these can be had in half-axle sets, so you could build a trailer to a suitable width (about $200/pr. for 500#-1,000#). Check out adventureteardrops.com for a teardrop cargo trailer that you could maybe fit inside, in a fetal position, but is still 40&quot; overall width. The cargo compartment is 24&quot;W x 24&quot;H x 42&quot;L. It's conceivable that you could make a trailer that's 6&quot; wider, 10&quot;-12&quot; taller, and 30&quot; longer, so you could just sleep in it, but that would be pushing the envelope for what's towable by a bike. You could use narrower tires and fenders and maybe cheat a bit on the tongue length, but you're going to end up longer than most cars (bike and trailer). Obstruction of the view to the rear is something that needs attention, too. An interesting design challenge. It would be slick if you could pull it all together.
I would say that a teardrop designed for a motorcycle could be made--but I wouldn't necessarily use this one.
Great job. I would really like to build something like this especially if I can talk the wife into using it lol. The back roof area of the trailer hinges upward with that piano hinge you mentioned is that correct? How do you get that hinged area to not leak? I can't wrap my head around a design that wouldn't leak water into the trailer. Congrats on your project bud, enjoy it fully.
For the hinges (which you are correct, they ARE a weak spot), you can attach a piece of heavy plastic or vinyl that overlaps the hinges and add some silicon caulk where the vinyl meets the teardrop, you should be able to avoid any water damage through the hinge.
Did you consider using aluminum hurricane hinges? They run about $50, and would eliminate the weak spot. But then, that would have added 10% to your cost. A search for &quot;teardrop trailer hinges&quot; will bring up a bunch of examples, because they're so often associated with trailers like this.
Does or would you save money on personal property taxes in your county by registering it as a trailer?Im sorry,I dont mean nosey,the personal property taxes in my county(Hanover,Virginia) are killer on the bank account,so I was just interested..
Well, I'm certainly no expert on this type of thing--especially in other states, but this is so small that you can sometimes get away with registering it as a utility trailer. It is very light, and probably won't fall into any higher weight-class where the higher taxes or registration fees enter. If you build it so the shell can be removed, all the better!
Ive always liked this design,I have one question,do you register it as a camper or trailer,Id think it would be cheaper to register it as a trailer for tax reasons,you wouldnt be lying,the title says trailor until you do have it registered as something other.
in Oregon, I can register it as a utility trailer, and the laws are very lenient on small trailers.<br><br>
Here's mine. <br>I did aluminum on the top and woody sides. <br>
Great! Is it a single sheet of aluminium? <br>
The only seam in the aluminum is at the hinge where the hatch opens to the galley. I purchased the aluminum from a local semi-truck-trailer repair place. It's the same thing big-rig trailers are made from, painted white on one side, and shiny silver on the other. I don't remember the exact dimensions of the metal, but it was nice and large. <br>I pull my trailer with a 2.2L 4-cylinder engine. (Hoping to upgrade to a 2.5l diesel in the future!)
How do you pull a trailer with an engine? Do you have it attached sideways with a wheel mounted to the flywheel and harmonic balance? That would make a cool Instructable. (smiles all around) :)

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